Metal Detector Sop in Garment Industry

• After-sales Service: Support
• Warranty: 2 Year
• Certification: CE, ISO
• Automatic Grade: Automatic
• Application: Spinning, Drug, Toy, Clothing
• Form: Conveyor
• Model NO.: vfg-600d
• Transport Package: Strong Ploywooden Case
• Specification: 380kg
• Trademark: vikingdetector
• Origin: Made in China
• HS Code: 8543709100
• Production Capacity: 100 PCS /Week

Product Description

**Standard Operating Procedure (SOP) for Metal Detector Usage in Garment Industry**

**I. Introduction**

   A. Objective of the SOP
   B. Importance of Metal Detection in Garment Industry
   C. Scope and Applicability

**II. Equipment Overview**

   A. Description of the Metal Detector
   B. Key Components and Features
   C. Operating Principle

**III. Roles and Responsibilities**

   A. Designated Operators
   B. Supervisors and Management
   C. Maintenance Personnel

**IV. Safety Precautions**

   A. General Safety Guidelines
   B. Personal Protective Equipment (PPE)
   C. Emergency Procedures

**V. Inspection and Maintenance**

   A. Daily Visual Inspection
   B. Routine Maintenance Checks
   C. Calibration Procedures

**VI. Operating Procedures**

   A. Powering On and Off
   B. Setting Sensitivity Levels
   C. Calibration Checks
   D. Alarm Response Procedures

**VII. Product Handling Guidelines**

   A. Proper Loading and Unloading of Garments
   B. Conveyor Belt Operation
   C. Avoiding Contamination During Inspection

**VIII. Calibration and Verification**

   A. Periodic Calibration Requirements
   B. Verification Checks
   C. Record-Keeping for Calibration

**IX. False Positives and Negatives**

   A. Identifying and Addressing False Positives
   B. Investigating False Negatives
   C. Continuous Improvement Measures

**X. Training and Awareness**

   A. Training Programs for Operators
   B. Periodic Refresher Courses
   C. Awareness of Updated Procedures and Technologies

**XI. Record-Keeping**

   A. Logging Inspection Results
   B. Documenting Maintenance Activities
   C. Archiving Calibration Records

**XII. Collaboration with Other Departments**

   A. Coordination with Quality Control
   B. Integration with Production Schedules
   C. Communication with Maintenance Teams

**XIII. Regulatory Compliance**

   A. Adherence to Industry Standards
   B. Compliance with Local and International Regulations
   C. Periodic Audits for Compliance

**XIV. Reporting Procedures**

   A. Reporting Detected Contaminants
   B. Documenting Maintenance Issues
   C. Reporting to Supervisors and Management

**XV. Emergency Response**

   A. Immediate Actions in Case of Alarms
   B. Reporting Emergencies to Relevant Authorities
   C. Evacuation Procedures if Necessary

**XVI. Continuous Improvement**

   A. Feedback Mechanisms
   B. Regular Review of SOP Effectiveness
   C. Implementing Recommendations for Enhancement

**XVII. Conclusion**

   A. Reinforcement of the Importance of Metal Detector SOP
   B. Commitment to Quality and Safety Standards
   C. Continuous Improvement for Enhanced Garment Industry Security
The apparel industry is challenged every day by the need to produce a wide range of products in small quantities to satisfy consumers' individual tastes and competition from imported goods.

Many sewing factories want to innovate in order to increase their productivity and provide products within a short time frame. Quality improvement is just as important as productivity. The philosophy of the manufacturer is reflected in the quality of products. To prevent products from being shipped with sewing machine needles or hand sewing needles inside, it is important to inspect the product carefully. The most important equipment for quality control of sewing products is a needle detector.

In sewing factories, the production line includes processes such as cutting raw materials, sewing, finishing, inspection, and packing. The product is packed in cartons before being shipped. A conveyor-type needle detector is used in normal production lines to detect needles in products. The needle detector can also be used to inspect and bag the products.

Other types of needle detectors are available to accommodate different types of apparels and products that have been contracted to sew contractors.

Supporting the manufacturer is only possible if you are able to provide quality. The needle detector will give you peace of mind.

Features:
 Ability for detection of foreign object and Homogenization of sensor's aperture are upgraded by new designed coil unit.

It makes "Material effect" decreased and products passage improved.

The fastest in the industry. Conveyor speed 25M/min
 
The conveyor speed is adjustable for various accessorries.
This belt speedadjustment will increase passability of various accessories.
Reduction of the machine pre checking time.
The system checks sensor automatically and no more check each coil one by one.
 Environment checking mode
Patent pending this mode can check surrounding environment of the machine easily.
 
An operator select 2 type of sensitivility setting 10 stages (100step) / sizing method(6step)
 
 
Equipped with a production guider.
New mechanisms achieve low mechanical sound and noise.
 


 
 
 Detail parameter :

MODEL	HKN-808B
Detection method	Magnetic induction.digital process
Detection ability	≥FeΦ0.8	≥FeΦ0.8	≥FeΦ1.0	≥FeΦ1.2	≥FeΦ1.5
Detection Height	100mm	120mm	150mm	200mm	250mm
Detection width	Net width 600mm-non-standard sizes(custom)
Detection adjustment	Touch buttons adjust the level 1-12
Alarm method	Sound/light alarm and return, then restarts again
Power supply	Ac220V 50-60Hz
Pated output	140W
Machine Size	L1820mm×W1050mm×H900mm
Weight	280KG