Double Sensor Needle Metal Detector Procedures in Garment Industry

• After-sales Service: Support
• Warranty: 2 Year
• Certification: CE, ISO
• Automatic Grade: Automatic
• Application: Spinning, Drug, Toy, Clothing
• Form: Conveyor
• Model NO.: VFG80D
• Needle Detector Sensor Type: Double Sensor Twice Detection
• Inspection Tunnel Size: 600-100mm
• Belt Height: 650mm
• Sensitivity Level: 1-12 Adjustable
• Control System: Digital or Touch Screen
• One Key Administor: Support
• Transport Package: Strong Ploywooden Case
• Specification: 380kg
• Trademark: vikingdetector
• Origin: China Guang Dong Dongguan
• HS Code: 8543709100
• Production Capacity: 100 PCS /Week

Product Description

Double Sensor Needle Metal Detector Procedures in Garment Industry

**Enhancing Garment Safety: Procedures for Double Sensor Needle Metal Detectors in the Garment Industry**

In the garment industry, ensuring the safety of the final product is paramount. Double Sensor Needle Metal Detectors play a crucial role in preventing the presence of foreign objects such as needles in garments, safeguarding both consumers and manufacturers. This article outlines the procedures for utilizing Double Sensor Needle Metal Detectors in the garment industry to maintain quality standards and uphold safety.

**I. Introduction to Double Sensor Needle Metal Detectors**

Double Sensor Needle Metal Detectors are advanced inspection systems specifically designed for the garment industry. These detectors utilize dual sensors to enhance sensitivity, ensuring the reliable detection of metal contaminants such as needles in garments during the production process.

**II. Procedures for Using Double Sensor Needle Metal Detectors**

1. **Installation and Calibration:**
   - **Select Appropriate Location:** Install the Double Sensor Needle Metal Detector at a strategic point in the garment production line where garments are easily accessible for inspection.
   - **Calibration:** Calibrate the detector according to the specific requirements of the garments being produced. Consider factors such as fabric type, garment design, and potential metal contaminants.

2. **Employee Training:**
   - **Operation Training:** Provide comprehensive training to the operators responsible for using the metal detector. Ensure they understand the system's features, functions, and how to interpret its alerts.
   - **Safety Protocols:** Emphasize safety protocols to be followed during the operation of the metal detector, including proper handling of garments and responding to detection alerts.

3. **Pre-Production Inspection:**
   - **Empty Conveyor Check:** Before the start of each production run, conduct an empty conveyor check to ensure the metal detector is functioning correctly and can detect metal contaminants effectively.
   - **Calibration Verification:** Periodically verify the calibration of the metal detector to maintain accuracy.

4. **Garment Inspection Process:**
   - **Proper Placement:** Garments should be placed on the conveyor with attention to their orientation, ensuring that all areas are exposed to the metal detector for thorough inspection.
   - **Consistent Speed:** Maintain a consistent conveyor speed to ensure that garments are adequately inspected without compromising accuracy.
   - **Visual Inspection:** Conduct visual inspections alongside metal detection to enhance overall quality assurance.

5. **Response to Detection Alerts:**
   - **Immediate Halt:** In the event of a metal detection alert, the system should trigger an immediate halt in the production line to investigate the detected item.
   - **Operator Intervention:** Trained operators should intervene promptly, visually inspect the garment, and remove any detected metal contaminants.

6. **Record Keeping:**
   - **Log Detection Instances:** Maintain a log of all metal detection instances, including details such as the garment batch, date, time, and the type of metal detected.
   - **Record Remedial Actions:** Document the actions taken in response to detection alerts, including any necessary adjustments to the metal detector or production process.

7. **Regular Maintenance:**
   - **Scheduled Checks:** Implement a regular maintenance schedule to ensure the proper functioning of the Double Sensor Needle Metal Detector.
   - **Sensor Inspection:** Periodically inspect and clean the sensors to prevent false alarms and maintain sensitivity.

**III. Benefits of Double Sensor Needle Metal Detectors in Garment Production**

1. **Enhanced Safety:** Detecting and removing needles or other metal contaminants ensures the safety of consumers and protects against potential injuries.

2. **Compliance with Standards:** Utilizing Double Sensor Needle Metal Detectors helps garment manufacturers comply with industry standards and regulations related to product safety.

3. **Brand Reputation:** Upholding high safety and quality standards contributes to a positive brand reputation, fostering trust among consumers.

4. **Operational Efficiency:** Implementing metal detectors as part of quality control processes enhances overall operational efficiency by preventing the production of defective garments.

**IV. Challenges and Considerations**

1. **False Alarms:** Striking a balance between sensitivity and false alarms is crucial. Adjust the detector's settings to minimize false positives without compromising on detection capabilities.

2. **Integration with Production Line:** Ensuring seamless integration of metal detectors with the production line to avoid disruptions and maintain efficiency.

**V. Future Trends and Developments**

The future of Double Sensor Needle Metal Detectors in the garment industry may involve advancements in artificial intelligence for more precise detection and integration with smart manufacturing technologies.

**VI. Conclusion**

Double Sensor Needle Metal Detectors play a pivotal role in ensuring the safety and quality of garments in the production process. By following meticulous procedures, garment manufacturers can leverage these advanced inspection systems to prevent the presence of metal contaminants, safeguard consumer well-being, and uphold industry standards. As technology continues to evolve, the integration of sophisticated metal detection systems will contribute to the continued improvement of safety measures in the garment industry.

Manufacturer of a range of products that include garment needle machine, home furnishing and neetex machine, handheld needle detector, hand held needle device, handheld needle detector and handy detector.




Features:
 Ability for detection of foreign object and Homogenization of sensor's aperture are upgraded by new designed coil unit.

It makes "Material effect" decreased and products passage improved.

The fastest in the industry. Conveyor speed 25M/min
 
The conveyor speed is adjustable for various accessorries.
This belt speedadjustment will increase passability of various accessories.
Reduction of the machine pre checking time.
The system checks sensor automatically and no more check each coil one by one.
 Environment checking mode
Patent pending this mode can check surrounding environment of the machine easily.
 
An operator select 2 type of sensitivility setting 10 stages (100step) / sizing method(6step)
 
 
Equipped with a production guider.
New mechanisms achieve low mechanical sound and noise.
 


 
 
 Detail parameter :

MODEL	HKN-808B
Detection method	Magnetic induction.digital process
Detection ability	≥FeΦ0.8	≥FeΦ0.8	≥FeΦ1.0	≥FeΦ1.2	≥FeΦ1.5
Detection Height	100mm	120mm	150mm	200mm	250mm
Detection width	Net width 600mm-non-standard sizes(custom)
Detection adjustment	Touch buttons adjust the level 1-12
Alarm method	Sound/light alarm and return, then restarts again
Power supply	Ac220V 50-60Hz
Pated output	140W
Machine Size	L1820mm×W1050mm×H900mm
Weight	280KG