Fast Industrial Checkweighers High Speed in-Motion Weighing

• After-sales Service: Support
• Warranty: 2 Year
• Accuracy: ＜±0.1g
• Check Weight Range: 1-999g
• Application Area: Food & Beverage Industry
• Type: High Precision Series
• Model NO.: CVW-4530
• Touch Screen: Touch Screen
• Sorting Method: Pusher-bar
• in Motion Weight Detection: Support
• Operation Language: English/Spanish/English
• Suitable for: Food Processing Industry
• CVD Metal Detector Connection: Support
• High Speed: Support
• Transport Package: Strong Ploywoodencase
• Specification: 2cbm
• Trademark: vikingdetector
• Origin: China Guangdong
• HS Code: 8543709100
• Production Capacity: 50 Pieces/Weeek

Product Description

 Revolutionizing Production Efficiency: Fast Industrial Checkweighers with High-Speed In-Motion Weighing

## Introduction

In the dynamic realm of industrial manufacturing, the integration of cutting-edge technology is pivotal for achieving optimal efficiency and accuracy. Fast Industrial Checkweighers, equipped with high-speed in-motion weighing capabilities, stand at the forefront of this technological evolution. This comprehensive exploration delves into the key features, applications, and benefits of these advanced checkweighers, highlighting their role in revolutionizing production efficiency through swift and precise in-motion weighing.

## Key Features

### 1. High-Speed In-Motion Weighing
- **Rapid Processing:** Fast Industrial Checkweighers excel in high-speed in-motion weighing, ensuring swift and accurate measurements as products move seamlessly along the production line.
- **Dynamic Adjustments:** Immediate feedback mechanisms allow the checkweigher to make dynamic adjustments, maintaining precision in rapidly changing production conditions.

### 2. Advanced Conveyor Integration
- **Seamless Integration:** These checkweighers seamlessly integrate with industrial conveyor systems, allowing for continuous in-motion weighing without disruptions.
- **Automated Synchronization:** Conveyor integration enables automated synchronization, optimizing the checkweighing process and minimizing downtime.

## Applications in Industrial Settings

### 1. Production Line Efficiency
- **Non-Stop Operations:** Fast Industrial Checkweighers contribute to non-stop production by conducting in-motion weighing, eliminating the need for intermittent halts.
- **Enhanced Throughput:** The high-speed capabilities significantly increase throughput, enhancing overall production line efficiency.

### 2. Quality Control and Compliance
- **Precision Weighing:** Accurate in-motion weighing ensures that each product meets predetermined weight specifications, contributing to consistent quality.
- **Regulatory Compliance:** The checkweighers play a crucial role in adhering to regulatory standards, particularly in industries where accurate weight control is paramount.

## Benefits

### 1. Unparalleled Speed and Accuracy
- **Swift Processing:** The high-speed in-motion weighing feature ensures rapid product assessment, contributing to the overall speed of industrial operations.
- **Accurate Measurements:** The advanced technology employed guarantees precise weight measurements, reducing the risk of errors in product weight assessments.

### 2. Increased Throughput and Productivity
- **Optimized Workflow:** Continuous in-motion weighing optimizes the workflow, enabling higher production rates without compromising on accuracy.
- **Minimized Downtime:** Fast Industrial Checkweighers minimize downtime by swiftly and accurately assessing product weights, reducing the need for manual interventions.

### 3. Real-Time Quality Monitoring
- **Immediate Feedback:** Real-time feedback mechanisms allow for prompt identification and rectification of weight variations, ensuring that only products within specified weight ranges progress through the production line.
- **Enhanced Quality Assurance:** The continuous monitoring capabilities contribute to enhanced quality assurance by preventing non-compliant products from reaching the market.

## Conclusion

Fast Industrial Checkweighers with high-speed in-motion weighing capabilities represent a paradigm shift in production line efficiency. With their ability to seamlessly integrate into industrial workflows, these checkweighers contribute to increased throughput, improved accuracy, and enhanced quality control. As industries continue to prioritize efficiency and precision, these advanced checkweighers stand as indispensable assets in the pursuit of streamlined and high-performance manufacturing processes.
VibooProcessCheck inline checkweigher is ideal for all dough division lines where precise weights must be maintained. Process Check virtually eliminates giveaway, reduces the need for rework and increases profitability.

 

Many variables can have an impact on the portion weights of your dough. These include changes in product temperature, density and machine wear. TheVibooProcess Check talks directly to theVibooDough Divider and adjusts for all those variables. This allows you to fine-tune each dough portion in order to increase your on-weight percentages.

 

Process Check is extremely easy to use. Automatic monitoring and checking weighing ensures complete control, uniform portion weights and reduced giveaway. It also provides tracking data and verification for both the bakers and customers. An optional reject mechanism automatically rejects offweights.

 

Process Check Checkweigher's sturdy construction is ideal for extreme environments. Easy removal of the conveyor belt is possible for cleaning and maintenance.

 

TheVibooProcessCheck utilizes the most advanced techniques in statistical processes control to continually produce the highest quality, reliability and without exception. The system offers a range of standard report styles that make monitoring easy. The system allows for easy conversion of reports to Microsoft Excel. Processors can monitor:

 

Giveaway based on percentage and weight

Portions per minute

Accepted total fat

Accepted average body weight

Accepted product according to percentage and number

By percentage and number, the product was rejected

Reiser has created a spreadsheet with theVibooProcessCheck that can calculate your annual savings and show you its ROI. Send us your raw materials costs, current giveaway, daily output, and other details. We'll quickly calculate the cost of theVibooProcessCheck and the ROI.

There are many types. Conveyor scales also called in-motion checksweighers. Many in motion checkweighers can also operate completely automatically. The product is brought to a scale via a conveyor belt. According to its weight, the item is either pushed along the belt to continue production or taken off the main line to be adjusted. In-motion checksweighers are also known as conveyor weighers (in-motion), belt weighers, conveyor weights, dynamic weights, and in-line balances.
 

A checkweigher can be used for many reasons.

• You should check for packages that are over- or under-filled
• Product classification based on weight
• Verifying the product's count by weight and looking for missing components in a packaging
• Product giveaways can be reduced by knowing the filler adjustments
• To meet the FDA reporting requirements
• Assuring that product conforms to customer specifications or regulations

High Performance Checkweighing for Manufacturers

A high performance checkweigher from Vikingdetector  helps prevent underfilled or overfilled packages from reaching consumers. It also reduces product waste and rework time, provides completeness checks for package components and important production data for process improvements.

Comply with Industry Regulations and Local Weights and Measures

Dynamic checkweighers verify the weight of every product on the line, detecting and remove an underfilled product before it becomes a problem. In addition, the load cells that power our checkweighers are able to filter out environmental noise that could influence the weighing result, meaning a reduction in false rejects.
This helps to keep manufacturers in compliance with local weights and measures regulations as well as industry standards. More importantly, it helps to reduce production costs by reducing wasted product through the use of real-time feedback and automatic adjustment to filling equipment.

The optional Due Diligence Kits add further monitoring options, which make certain non-conforming or defective products are safely removed from the production line. To make rework easier to perform, the system can even sort products into different reject bins depending on the issue.

Check weigher catalog
Parameter        Model	High speed and high precision Check weigher			Large-scale Check weigher
	CVW2512	CVW4021	CVW4530	CVW6240	CVW10750	CVW12060
Power supply	AC220V±10% 50HZ(60HZ)
Power	0.1KW	0.15KW	0.4KW
Weight range	≤200g	≤1000g	≤3000g	≤15kg	≤40kg	≤50kg
Weighing accuracy range	±0.05g~±0.1g	±0.3g~±1g	±0.5g~±2g	±2g~±10g	±5g~±30g	±5g~±30g
Mini screen value	0.01g	0.1g		1g	1g	1g
Belt speed ( meter/min )	20~60m/min	30~100m/min	30~90m/min	30~70m/min	20~35m/min	15~25m/min
Max speed	180  pcs/min	160  pcs/min	80  pcs/min	60  pcs/min	30  pcs/min	30  pcs/min
Suitable product dimensions	≤100mm(L)*100mm(W)	≤280mm(L)*210mm(W)	≤300mm(L)*290mm(W)	≤450mm(L)*390mm(W)	≤650mm(L)*490mm(W)	≤650mm(L)*590mm(W)
Weight zone size	250mm(L)*120mm(W)	400mm(L)*210mm(W)	450mm(L)*300mm(W)	620mm(L)*400mm(W)	1075mm(L)*500mm(W)	1200mm(L)*600mm(W)
Size	900mm(L)*500mm(W) *1250mm(H)	1522mm(L)*560mm(W) *1222mm(H)	1800mm(L)*661mm(W) *1188mm(H)	2140mm(L)*1110mm(W) *1231mm(H)	1888mm(L)*935mm(W) *1060mm(H)	2135mm(L)*1046mm(W) *1060mm(H)
Reject system	Air blast	Push rod, Flap drop	Push rod,Flap drop	Push rod	Push rod	Push rod
Control system	High speed A/D sampling controller
Parameter storage	2000
Operation direction	Facing the operating system, from left to right
External power supply	0.6-1Mpa
Pneumatic interface	Φ8mm
working environment	Temperature: 0ºC~40ºC,Humidity:30%~95%
Frame material	SUS304 SUS