Small Metal Detector for Food Industry Production Line

• Customization: Available
• After-sales Service: Support
• Warranty: 24month
• Model NO.: FSD2019
• Certification: CE, ISO
• Condition: New
• Customized: Customized
• Alarm Form: Sound and Light Alarm
• Food Metal Detector: Yes
• Metal Detector for Food: Yes
• Metal Detectr for Food Processing: Yes
• Detection Width: 600mm
• Detection Height: 100mm
• Sensitivity: 0.8mm Ferrous
• OEM Service: Support
• Food Grade: Yes
• Conveyor Belt: PVC or PU
• Transport Package: Strong Ploywooden Case
• Specification: 280KGS
• Trademark: vikingdetector
• Origin: Made in China
• HS Code: 8543709100
• Production Capacity: 100 PCS /Week

Product Description

Revolutionizing Food Industry Safety: A Comprehensive Exploration of Small Metal Detectors for Production Line Applications

Introduction:

In the dynamic landscape of the food industry, ensuring the highest standards of safety and quality is paramount. Small metal detectors have emerged as indispensable tools in production lines, offering advanced technology to detect and prevent metal contamination in food products. This comprehensive guide delves into the technological foundations, operational benefits, and diverse applications of small metal detectors in the food industry, emphasizing their pivotal role in safeguarding consumer health and upholding industry regulations.

I. The Importance of Metal Detection in the Food Industry:

A. **Consumer Safety:**
   1. Metal contamination poses a severe threat to consumer safety.
   2. Detecting and eliminating metal contaminants in the production process is crucial for preventing health hazards.

B. **Regulatory Compliance:**
   3. Strict regulations govern food safety in the industry.
   4. Small metal detectors play a pivotal role in ensuring compliance with regulatory standards and certifications.

C. **Brand Reputation:**
   5. Incidents of metal contamination can lead to damage to brand reputation.
   6. Implementing robust metal detection measures is essential for maintaining consumer trust and brand integrity.

II. Technological Foundations of Small Metal Detectors:

A. **Electromagnetic Induction Technology:**
   1. Small metal detectors operate on the principle of electromagnetic induction.
   2. When metal objects pass through the detector's electromagnetic field, they induce a signal that triggers an alert.

B. **High-Frequency Detection:**
   3. Advanced detectors operate at high frequencies for enhanced sensitivity.
   4. This allows for the detection of even small metal particles, minimizing the risk of contamination.

C. **Variable Sensitivity Settings:**
   5. Small metal detectors often feature adjustable sensitivity settings.
   6. This adaptability enables manufacturers to customize detection levels based on specific product characteristics.

D. **Automatic Calibration:**
   7. Many modern detectors incorporate automatic calibration features.
   8. This ensures optimal performance and eliminates the need for manual adjustments, enhancing operational efficiency.

III. Applications Across Food Industry Production Lines:

A. **Bakery and Confectionery:**
   1. Small metal detectors are vital in the production of baked goods and confectionery.
   2. Detecting metal contaminants in flour, sugar, and other ingredients is essential for product safety.

B. **Meat and Poultry Processing:**
   3. Metal detection is critical in meat and poultry processing.
   4. Ensuring that metal fragments do not contaminate processed meat products is fundamental for consumer health.

C. **Dairy and Beverage Production:**
   5. Dairy and beverage production lines benefit from small metal detectors.
   6. Detecting metal in liquids and dairy products safeguards against potential hazards.

D. **Frozen Food Manufacturing:**
   7. Frozen food production involves unique challenges for metal detection.
   8. Small metal detectors play a key role in ensuring the safety of frozen food products.

IV. Operational Advantages of Small Metal Detectors in Food Production Lines:

A. **Non-Intrusive Inspection:**
   1. Small metal detectors offer non-intrusive inspection methods.
   2. Products can be screened without affecting their integrity or quality.

B. **Real-Time Alerts:**
   3. Advanced detectors provide real-time alerts when metal contaminants are detected.
   4. This allows for immediate corrective action and minimizes the potential impact on production.

C. **Integration with Production Processes:**
   5. Small metal detectors seamlessly integrate with production lines.
   6. Their compact design and adaptable configurations ensure minimal disruption to workflow.

D. **Easy Maintenance and Cleaning:**
   7. Detectors are designed for easy maintenance and cleaning.
   8. Quick disassembly and cleaning procedures contribute to overall production line efficiency.

V. Challenges and Considerations in Small Metal Detector Operations:

A. **Product Effect and Sensitivity Balance:**
   1. Some food products may have inherent characteristics that affect detection sensitivity.
   2. Achieving the right balance between sensitivity and mitigating product effects is a consideration.

B. **Environmental Factors:**
   3. Production environments may pose challenges for metal detectors.
   4. Factors such as humidity, temperature variations, and dust can impact detector performance.

C. **Regular Calibration and Verification:**
   5. Regular calibration and verification are essential for maintaining accuracy.
   6. Manufacturers must establish protocols for routine checks to ensure consistent performance.

D. **Product Variety and Complexity:**
   7. Food production lines often handle a variety of products.
   8. Small metal detectors must be versatile enough to accommodate different product types and compositions.

VI. Future Trends and Innovations:

A. **Integration with Industry 4.0:**
   1. Small metal detectors are evolving to integrate with Industry 4.0 concepts.
   2. Connectivity and data exchange with other production line components enhance overall efficiency.

B. **Artificial Intelligence (AI) Integration:**
   3. AI algorithms may enhance metal detection capabilities.
   4. Smart detectors that learn and adapt to different product characteristics represent a potential future trend.

C. **Blockchain Traceability:**
   5. Blockchain technology may be integrated to enhance traceability.
   6. Ensuring a transparent record of metal detection results contributes to supply chain integrity.

VII. Case Studies: Successful Implementation of Small Metal Detectors in Food Production Lines:

A. **Case Study 1: Enhanced Bakery Safety**
   1. A bakery successfully implemented small metal detectors in its production line.
   2. Instances of metal contamination were significantly reduced, ensuring the safety of baked goods.

B. **Case Study 2: Poultry Processing Excellence**
   3. A poultry processing facility integrated small metal detectors into its production process.
   4. Metal contaminants in processed poultry products were effectively identified and eliminated.

C. **Case Study 3: Dairy Production Optimization**
   5. A dairy production plant improved safety with the incorporation of small metal detectors.
   6. Detection of metal fragments in dairy products was streamlined, meeting industry standards.

Conclusion:

Small metal detectors have become indispensable guardians of food safety in the production lines of the food industry. Their advanced technology, adaptability, and seamless integration into various production processes make them essential components for ensuring compliance with regulations and safeguarding consumer health. As the food industry continues to evolve, the role of small metal detectors in maintaining the highest standards of safety and quality remains integral. Implementing these innovative detectors is not just a requirement but a proactive commitment to upholding the integrity of food products and prioritizing consumer well-being in an ever-demanding and discerning market.


The small metal detector for food industry production line is a kind of mini metal detector, which can be widely used in the industry production line and other places. It has the features of small size, light weight, high sensitivity, low power consumption and easy to operate.

The small metal detector for food industry production line can be used in various industries such as electronics, metallurgy, aerospace, machinery and building materials. The small metal detector for food industry production line can also be used in home appliances and daily necessities.

The small metal detector for food industry production line is mainly composed of mainframe and control panel. The mainframe is made of high-strength aluminum alloy material, and it is equipped with advanced electromagnetic induction transducer. The control panel adopts LCD screen display to show the detection result clearly; meanwhile, it can realize automatic test mode with three adjustable sensitivity levels (full scale).
Features and Benefits:   
A.Can be used almost anywhere in the food processing line
B.Operates over a wide range of speeds to  accommodate a variety of food lines
C.100% stainless steel - stable construction and easy to clean
D.Different belt types and various ejection systems for every application
E.In-process and end-of-line metal contaminant protection to comply with IFS, BRC, HACCP, ISO 22000 requirements, etc

Frame	Stainless steel AISI 304 / ISO 1.4301 (CrNi 18/10), profiles closed on all sides, available with adjustable feet (standard) or castor wheels.
Enclosure rating	IP54
Height	800 mm ± 100 mm other heights and designs possible
Belt speed	12 -24 m/min (with belt control STR/STL) others on request
Motor	0.25 kW or worm gear motor 0.25KW, depending on requirements also stronger
Product weight	16 kg as standard, other weights possible
Power supply	220-240 VAC, 1ph, 50-60 Hz 110 VAC, 1ph, 60 Hz
Conformity	CE (Declaration of Conformity and Declaration of Manufacturer)

F Detects ferrous and non-ferrous metals, including stainless steel
H.ISF standard calibration stick available to eet food safety standards