Product Description
### Product Introduction: X-Ray Inspection Machine for Large Package Food Processing
**Overview:**
Our state-of-the-art **X-Ray Inspection Machine** is specifically designed for large package food processing, providing unmatched accuracy and efficiency in detecting contaminants and ensuring product quality. Engineered with advanced X-ray technology, this machine is a crucial asset for food manufacturers who prioritize safety and compliance with international food safety standards. Ideal for large-scale operations, this machine ensures that even the most densely packed food products are thoroughly inspected.
**Key Features:**
1. **High-Penetration X-Ray Technology**
- Utilizes advanced X-ray technology to penetrate dense and large food packages, ensuring that no contaminant goes undetected. This feature is particularly crucial for bulk and large-sized food products.
2. **Comprehensive Contaminant Detection**
- Detects a wide range of contaminants, including metals, glass, stone, bone, and dense plastic, safeguarding the quality and safety of your food products.
3. **Food X-Ray Machine**
- Designed specifically for the food industry, this machine complies with all major food safety standards, including FDA, USDA, and HACCP. It ensures that your products meet the highest quality standards.
4. **Dual-Energy Imaging**
- The dual-energy imaging capabilities enhance the ability to differentiate between organic and inorganic materials, allowing for more accurate detection of contaminants.
5. **High-Resolution Imaging**
- Equipped with high-resolution imaging, the machine provides clear and detailed views of the contents of large food packages. This clarity aids in the quick and accurate identification of potential contaminants.
6. **Automated Reject System**
- Features an integrated reject mechanism that automatically removes contaminated items from the production line, ensuring that only safe and compliant products reach your customers.
7. **User-Friendly Interface**
- The intuitive touchscreen interface makes it easy for operators to navigate the system, adjust settings, and view real-time inspection results. Multi-language support enhances usability for diverse workforces.
8. **Energy-Efficient Operation**
- Designed to be energy-efficient, this X-ray inspection machine reduces operational costs and minimizes its environmental footprint, making it a sustainable choice for food processing plants.
9. **Robust Construction**
- Built with food-grade stainless steel and designed to withstand the rigorous cleaning and maintenance procedures required in food processing environments.
10. **Integration Capabilities**
- Seamlessly integrates with existing production lines and quality control systems, enhancing overall operational efficiency and ensuring continuous monitoring of food products.
**Applications:**
1. **Bulk Food Inspection**
- Ideal for inspecting large bulk food items such as meat, poultry, fish, and produce. Ensures that all items are free from contaminants before reaching the consumer.
2. **Packaged Food Processing**
- Suitable for inspecting large packages of processed foods, including frozen foods, packaged snacks, and ready-to-eat meals. Detects contaminants in densely packed items to maintain product integrity.
3. **Dairy Products**
- Ensures the safety and quality of large dairy products, including cheese blocks and bulk containers of dairy ingredients.
4. **Bakery and Confectionery**
- Inspects large packages of baked goods and confectionery items, ensuring that no contaminants are present in these high-consumption products.
5. **Beverage Industry**
- Suitable for inspecting large containers and packages in the beverage industry, ensuring that all liquid products are safe and contaminant-free.
**Technical Specifications:**
- **X-Ray Technology**: Dual-energy for enhanced material discrimination
- **Inspection Area**: Large tunnel size to accommodate bulk and large packages
- **Image Resolution**: High-definition images with detailed views
- **Contaminant Detection**: Metals, glass, stone, bone, dense plastic
- **Conveyor Speed**: Adjustable speed to match production line requirements
- **Reject Mechanism**: Automated system for removing contaminated items
- **Interface**: Intuitive touchscreen with multi-language support
- **Power Supply**: 110V/220V, 50Hz/60Hz
- **Operating Temperature**: Suitable for a range of temperatures in food processing environments
- **Construction Material**: Food-grade stainless steel
- **Compliance**: Meets FDA, USDA, HACCP standards
**Benefits:**
- **Enhanced Product Safety**
- Detects a wide range of contaminants, ensuring the safety and quality of your food products and protecting your brand reputation.
- **Operational Efficiency**
- Automates the inspection and rejection process, reducing downtime and increasing productivity in your food processing plant.
- **Regulatory Compliance**
- Helps maintain compliance with international food safety standards, avoiding costly fines and recalls.
- **Cost Savings**
- Energy-efficient design reduces operational costs, while the automated reject system minimizes waste.
- **User-Friendly Operation**
- Easy-to-use interface reduces training time and improves operator efficiency, ensuring smooth operation.
- **Sustainability**
- Robust construction and energy-efficient operation make this machine a sustainable choice for modern food processing plants.
**Conclusion:**
The **X-Ray Inspection Machine for Large Package Food Processing** is an essential investment for any food manufacturer committed to maintaining the highest standards of product safety and quality. With its advanced features, robust construction, and user-friendly design, this machine ensures that your large package food products are thoroughly inspected for contaminants, protecting both your customers and your brand. Whether you're processing bulk meats, dairy products, or packaged snacks, this X-ray inspection machine provides the reliability and efficiency you need to stay ahead in the competitive food industry.
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Product Parameters
S/n |
usage |
name |
unit |
Brand or manufacturer |
1 |
Generating x-ray |
X-ray emitter |
set |
V J Technologies |
2 |
Receiving X-ray |
X-ray receiver |
set |
DT Detection Technology |
3 |
Data processing |
Industrial control computer |
set |
Advantech(Taiwan) |
4 |
Temperature and humidity control |
Industrial air conditioner |
set |
Pfannenberg |
5 |
Belt drive |
AC Gear motor |
set |
ORIENTAL MOTOR |
6 |
Drive control |
AC Variable-frequency Drive |
set |
YASKAWA Electric Corporation |
7 |
Electronic Protection |
Air switch |
piece |
LS Leading Solution |
8 |
Electronic Protection |
DC contactors |
piece |
Leading Solution |
9 |
Electronic Protection |
Air circuit breaker |
piece |
Electric |
10 |
Electrical monitoring |
Limit switch |
piece |
OMRON Industrial Automation |
11 |
electrical control |
Relay modules group |
set |
OMRON Industrial Automation |
Detailed Photos
Detection description:
1. Machine Detection Principle:
First acquire an products transmission images by x-ray irradiation, then judge if any foreign objects is contained in the product image, by using image processing technique
2. Detection Range of Products:
All kinds of products without limit to packaging, packaging materials, includes items such as plastic wrap, aluminum foil packaging, glass jars, metal cans and bulk products
3.Foreign objects detection range:
Denser materials, including metal and non-metal, such as stainless steel, iron, ceramics, glasses, stones, bones, hard rubber, hard plastic and so on. (Specific circumstances may vary on different product)
Absolute Advantage
1) Full detection range:
Full range of foreign objects detection, including metal, non-metal in unlimited types of products.
Metal packed, Nonmetal packaged and canned products can be inspected.
2) extremely high sensitivity:
High sensitivity up to 0.5mm mm diameter stainless steel ball, 0.3mm*2mm stainless steel wire,
1.5mm diameter ceramic balls and 1.5mm mm diameter glass ball,
3) easy to operate: 15-inch touch-screen display, easy interactive software comes with self-learning function, without requiring users to manually set parameters, reducing user's operation difficulty; detection images can be saved automatically for future analysis and tracking.
4) Auto-shielding: To meet product detection demand, shielding zones are available for certain zones which may reduce detection sensitivity in order not to lower overall sensitivity. Take aluminum buckles on both ends of sausage as an example: aluminum buckles can be shielded and not considered as foreign object in detecting, thus sensitivity of the left area won't be affected.
5) High adaptability: the machine is equipped with industrial air conditioner; detection is not affected by environment temperature and humidity.
6) Security protection: the x ray leakage meets the standards of U.S FDA and ,European CE, it is less than 1μSv/hour; both hardware and software are designed with a complete security measures. Machine condition is being monitored all the time; leakage accident by mal-operation can be prevented. For example, in case the door is opened, the machine will automatically and immediately stop X-ray irradiation.
7) Quality assurance: the main components such as x ray source, x ray detector, motor, frequency transformer etc all are imported from well-known oversea brands to ensure the overall performance and service life of the machine.
Certifications
8) Quality Certification: CE certification, exported to Europe, North America, Africa and other regions.