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Critical Control Point Metal Detection System for HACCP-Compliant Food Safety
The CCP Industrial Metal Detector is a high-performance, food-grade metal detection system specifically designed for installation at Critical Control Points (CCPs) in food production lines. It is engineered to detect and reject ferrous, non-ferrous, and stainless steel contaminants in a wide variety of food products-whether packaged, unpackaged, or bulk-ensuring safety, compliance, and quality in accordance with global food safety standards such as HACCP, IFS, BRC, and FSMA.
With its robust construction, high detection sensitivity, and smart rejection systems, this metal detector is a critical component for manufacturers aiming to minimize contamination risks and protect both consumers and brand reputation.
Strategically installed at CCPs in the processing line to meet hazard control plans
Fully supports food safety audit trails, traceability, and validation
Detects:
Ferrous metals
Non-ferrous metals
Stainless steel (SUS 304 / SUS 316)
Advanced signal processing ensures accuracy, even in high-moisture or conductive products
Rejects contaminated products without stopping the line
Configurable options: air blast, pusher arm, drop flap, retracting conveyor, etc.
Fail-safe rejection confirmation prevents contaminated product bypass
Adapts to products with high salt, moisture, or acid content (e.g., meat, dairy, bread)
Multi-frequency or dual-phase detection systems minimize false positives
Records each detection event with date, time, product type, and operator ID
USB and Ethernet export for traceability and regulatory audits
Built-in test mode and reminder for routine compliance checks
| Parameter | Specification |
|---|---|
| Detection Method | Balanced coil, multi-frequency |
| Sensitivity | Fe ≥ 0.8 mm, Non-Fe ≥ 1.2 mm, SS ≥ 1.5 mm |
| Aperture Size | Customizable (e.g., 300mm × 150mm to 600mm × 300mm) |
| Conveyor Speed | 20-40 meters/min (adjustable) |
| Reject Mechanism | Air jet, pusher, drop gate, or custom |
| Interface | Touchscreen with multi-language support |
| Data Logging | Internal memory + USB/Ethernet backup |
| Material | Stainless steel 304/316 food-grade housing |
| Ingress Protection | IP66/IP69K for washdown environments |
| Power Supply | AC 110-240V, 50/60 Hz |
| Certifications | CE, ISO 9001, HACCP, FDA-compliant materials |
The CCP Industrial Metal Detector is suitable for:
Packaged and Unpackaged Products: Raw meat, seafood, cheese, baked goods, confectionery
Bulk or Flowing Products: Grains, flour, sugar, powders, nuts
Wet and Moist Products: Ready-to-eat meals, dairy, sauces
Frozen and Chilled Items: IQF vegetables, frozen meats, pizza, etc.
Installing the metal detector at a CCP ensures:
Immediate rejection of contaminated product before final packaging or shipment
Compliance with HACCP regulations, where metal detection is a validated control measure
Complete integration with quality management systems (QMS)
Protects Consumer Safety
Eliminates the risk of metal fragments reaching end users
Reduces Product Recall Costs
Prevents costly recalls, liability claims, and damaged brand reputation
Smart and Adaptable
Learns and compensates for different food characteristics, reducing false rejects
Audit-Ready Compliance
Meets the needs of global food retailers and certifiers
Hygienic and Washdown Ready
Built to handle harsh cleaning procedures and meet sanitation standards
Reject bin with lock and sensor
Alarm beacon or buzzer
Biometric or password-based operator access
Remote monitoring and software diagnostics
Integration with checkweighers or X-ray systems
Custom aperture for bulk or high-speed applications
Food manufacturers face intense regulatory scrutiny, increasing product complexity, and zero-tolerance safety expectations. Installing a CCP-certified metal detection system isn't just a best practice-it's a critical requirement.
With the CCP Industrial Metal Detector, manufacturers gain:
Reliable, repeatable detection of metallic hazards
Assurance for retailers, regulators, and customers
Optimized production without compromising safety
The CCP Industrial Metal Detector for Food Processing is a powerful, flexible, and fully compliant solution to protect your production line from metal contamination risks. Built to operate under demanding conditions while delivering precise results, it supports your commitment to product integrity, consumer trust, and food safety compliance.
Whether you're processing ready meals, baked goods, proteins, or bulk dry ingredients, this system stands as a vital part of your Critical Control Point strategy.
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Food processors require foreign object detection to ensure food safety and regulatory compliance. However, inspection personnel are under increasing pressure to ensure that they do not hinder their productivity. This pressure has increased as food processors have to meet increasing supply chain demands for more at home meals.
Foreign objects include metals like nonferrous, ferrous, and stainless steel shavings. These are also common foreign objects that can be found in food processing facilities. Food processors must assess HACCP to determine where foreign objects may enter their processes and make sure that there is a control such as a metal detector in place to limit escapes.
Metal detection has been used long ago to identify foreign metal items in food. However, metal detectors have had some problems until recently. Mineral-rich foods such fresh salad greens and high-salt foods like meat, cheese, fresh-baked bread and cheese are highly conductive. They can mimic metal signals. Metal detectors also were susceptible to environmental conditions like temperature swings as well as electromagnetic interference from nearby equipment. It's difficult to avoid false rejections. This can result in increased scrap or rework costs, and an impact on operational efficiency.
There is another problem with bread because each loaf is different. Metal detectors can mistakenly think that a contaminant may be present in bread, resulting in the rejection of good products.
| Frame | Stainless steel AISI 304 / ISO 1.4301 (CrNi 18/10), profiles closed on all sides, available with adjustable feet (standard) or castor wheels. |
| Enclosure rating | IP54 |
| Height | 800 mm ± 100 mm other heights and designs possible |
| Belt speed | 12 -24 m/min (with belt control STR/STL) others on request |
| Motor | 0.25 kW or worm gear motor 0.25KW, depending on requirements also stronger |
| Product weight | 16 kg as standard, other weights possible |
| Power supply | 220-240 VAC, 1ph, 50-60 Hz 110 VAC, 1ph, 60 Hz |
| Conformity | CE (Declaration of Conformity and Declaration of Manufacturer) |
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