VIKING DETECTOR METAL DETECTOR AND CHECK WEIGHER |
Optimizing Product Inspection: Conveyor Belt Type Metal Detector Combined with Checkweigher
In the modern manufacturing landscape, efficiency, accuracy, and product integrity are paramount. The integration of a Conveyor Belt Type Metal Detector with a Checkweigher presents a powerful solution for comprehensive product inspection. Let's explore the key attributes that make this combination invaluable in ensuring the quality and safety of manufactured goods.
## 1. **Dual Functionality for Enhanced Inspection**
The combination of a Conveyor Belt Type Metal Detector and a Checkweigher provides dual functionality in a single system. While the Metal Detector identifies and removes metal contaminants, the Checkweigher ensures that products meet specified weight criteria. This dual approach enhances overall inspection capabilities.
## 2. **High-Precision Metal Detection**
The Conveyor Belt Type Metal Detector component excels in high-precision metal detection. It can identify even minute metal contaminants in products moving along the conveyor belt. The precision ensures that metal impurities, regardless of size, are swiftly detected and addressed.
## 3. **Efficient Weight Verification with Checkweigher**
The integrated Checkweigher component efficiently verifies the weight of products in real-time. It ensures that each product adheres to the specified weight parameters, contributing to quality control. Any deviations from the set weight standards trigger immediate corrective actions, maintaining product consistency.
## 4. **Adaptable Conveyor System**
The conveyor system is designed for adaptability, accommodating various product sizes, shapes, and weights. The versatility of the conveyor belt allows seamless integration with the Metal Detector and Checkweigher, providing a consistent flow of products for inspection without compromising efficiency.
## 5. **User-Friendly Interface for Streamlined Operation**
The integrated system features a user-friendly interface that simplifies operation. Operators can easily configure settings, monitor the inspection process, and make real-time adjustments as needed. The intuitive interface minimizes training requirements, promoting efficient use by manufacturing personnel.
## 6. **Real-time Data Analytics for Quality Assurance**
The system offers real-time data analytics capabilities, providing insights into both metal detection and weight verification. Manufacturers can analyze this data to identify patterns, improve processes, and ensure continuous product quality enhancement.
## 7. **Quick Rejection Mechanism for Detected Contaminants**
Upon metal detection, the system incorporates a quick rejection mechanism to remove contaminated products from the production line. This swift response prevents further processing of compromised items, minimizing the risk of contaminated products reaching consumers.
## 8. **Integration with Existing Production Lines**
The Conveyor Belt Type Metal Detector Combined with Checkweigher is designed for seamless integration into existing production lines. This adaptability minimizes downtime during installation, allowing manufacturers to enhance their product inspection capabilities without disrupting workflow.
## 9. **Compliance with Industry Standards**
Adherence to industry standards is a priority. The integrated system is designed to comply with relevant food safety and quality regulations, ensuring that manufacturers meet and exceed industry standards for consumer safety.
## 10. **Remote Monitoring and Diagnostics**
The system often comes with remote monitoring and diagnostics capabilities. Operators can monitor the performance of the Metal Detector and Checkweigher remotely, receive alerts for potential issues, and conduct diagnostics. This remote functionality contributes to proactive maintenance and minimizes downtime.
In conclusion, the combination of a Conveyor Belt Type Metal Detector with a Checkweigher represents a state-of-the-art solution for product inspection in manufacturing. The synergy of high-precision metal detection and efficient weight verification ensures that products leaving the production line not only meet quality standards but also comply with weight specifications. This integrated system is a valuable asset for manufacturers committed to delivering safe, high-quality, and consistent products to consumers.
This machine utilizes high-speed digital signal processing components and intelligent algorithms. It features an LCD display with a menu available in both Chinese and English, as well as LED signal indicators. It has self-learning capabilities, able to automatically find suitable phases and set sensitivity. It possesses product sequence memory storage, with a capacity of up to 52 items. It can detect foreign metallic objects such as iron, stainless steel, copper, aluminum, lead, etc.
Product specifications:
VKD-II Conveyor Belt Type Metal Detector
Item Name |
Fully digital intelligent metal foreign object detector |
Model |
VKD-II |
specifications |
230S-4H |
Material |
Whole machine: Manufactured entirely in stainless steel 304 |
Detection sensitivity |
Fe≥φ0.5mm Nofe≥1.0mm Sus304≥φ1.2mm |
Effective detection size |
230mmW*100mmH |
Weighing platform dimensions |
350mm L,230mm W |
Maximum sorting accuracy |
±0.2g |
Maximum load-bearing capacity |
2000g |
Conveyor belt height |
750mm(adjustable up to 100mm) (customizable based on site conditions) |
Conveyor belt speed |
≤70m/min |
Power supply |
AC220V |
Rejecting mode |
Double-swing arm rejection |
Conveying direction |
From left to right or from right to left |
Alarm mode |
Stop alarm or automatic rejection |
|
Note:
1. The sensitivity mentioned above is tested with the test block placed on the surface of the conveyor belt. Actual sensitivity may vary depending on the tested product.
2. Made entirely of stainless steel with a high level of dust and water resistance. Special specifications can be customized according to customer requirements at an additional cost.
3. The sensitivity of the product may vary slightly depending on the size and quantity of the packaged items being inspected.
4. For situations where the spacing between products is not fixed or when products are excessively long, it is recommended to adopt a stop-alarm rejection method.