Weight Variability Bottle Check Weigher with Rejection System

• Customization: Available
• After-sales Service: Support
• Warranty: 2 Year
• Model NO.: CVW-4025
• Accuracy: ＜±0.1g
• Check Weight Range: 1-999g
• Application Area: Food & Beverage Industry
• Type: High Precision Series
• Touch Screen: Touch Screen
• Sorting Method: Pusher-bar
• Transport Package: Strong Ploywoodencase
• Specification: 2cbm
• Trademark: vikingdetector
• Origin: Made in China
• HS Code: 8543709100
• Production Capacity: 50 Pieces/Weeek
• Package Size: 130.00cm * 110.00cm * 150.00cm
• Package Gross Weight: 90.000kg

Product Description

**Ensuring Precision and Quality: An In-Depth Exploration of Bottle Check Weighers with Rejection System and Tray in the Packaging Industry**

In the fast-paced and intricate world of packaging, precision and efficiency are paramount. Bottle Check Weighers with Rejection System and Tray have emerged as indispensable tools for ensuring the accurate weight of bottled products and maintaining quality standards in the production process. This comprehensive guide aims to unravel the complexities of Bottle Check Weighers, exploring their key features, applications, technological advancements, benefits, and their pivotal role in elevating weighing accuracy and quality control in the packaging industry.

**Introduction: The Crucial Role of Check Weighers in Packaging**

1. **Weighing Accuracy in Packaging:**
   The packaging industry demands meticulous attention to detail, especially when it comes to the weight of packaged products. Deviations in weight can impact product quality, compliance with regulations, and customer satisfaction. Bottle Check Weighers with Rejection System and Tray address these challenges by providing a thorough and efficient means of ensuring accurate weights in bottled products.

2. **The Evolution of Check Weighing Technology:**
   Traditional methods of quality control, such as manual weighing or sample testing, are often time-consuming and may not provide the level of accuracy required in modern packaging facilities. Bottle Check Weighers represent a technological evolution in the pursuit of precision and efficiency, offering real-time weight verification and rejection capabilities.

**Key Features of Bottle Check Weighers with Rejection System and Tray:**

1. **High-Speed Weighing Capability:**
   The core feature of these check weighers lies in their high-speed weighing capability. Equipped with advanced load cells and processing algorithms, these systems can accurately weigh multiple bottles per minute, ensuring swift and efficient quality control in high-volume production environments.

2. **Dynamic Reject System:**
   The dynamic reject system is a pivotal feature that sets Bottle Check Weighers apart. When a bottle is identified as having a weight deviation outside the acceptable range, the rejection system comes into play, ensuring that non-compliant bottles are promptly removed from the production line.

3. **Integrated Tray System:**
   The integrated tray system enhances the efficiency of the rejection process. Upon identification of a non-compliant bottle, it is seamlessly directed to a tray for further inspection or corrective measures. This integration ensures a streamlined and organized rejection process.

4. **Customizable Weight Limits:**
   Recognizing the diverse nature of bottled products, Bottle Check Weighers are equipped with customizable weight limits. This feature allows manufacturers to set specific weight ranges for different types of bottles, accommodating variations in product characteristics and packaging materials.

5. **User-Friendly Interface and Controls:**
   The user-friendly interface and controls contribute to the ease of operation. Machine operators can navigate settings, monitor weighing processes, and receive alerts through intuitive interfaces, enhancing the overall efficiency of the packaging process.

**Applications Across Industries:**

1. **Beverage Industry:**
   In the beverage industry, where precise filling and packaging of bottles are essential, Bottle Check Weighers play a critical role. These systems ensure that each bottle is filled to the correct weight, maintaining product quality and compliance with labeling regulations.

2. **Pharmaceuticals:**
   Accuracy in pharmaceutical packaging is non-negotiable. Bottle Check Weighers contribute to quality control by verifying the weight of pharmaceutical bottles, ensuring that each unit contains the correct dosage and adheres to regulatory requirements.

3. **Cosmetics and Personal Care:**
   Precision is paramount in the cosmetics and personal care industry. Bottle Check Weighers are employed to verify the weight of bottles containing beauty products, preventing underfilling or overfilling and maintaining product consistency.

4. **Food Packaging:**
   In the food packaging industry, where portion control and compliance with labeling regulations are critical, Bottle Check Weighers ensure the accurate weight of packaged food products, preventing variations that could impact consumer satisfaction and regulatory compliance.

**Advanced Functionalities Enhancing Quality Control:**

1. **Statistical Process Control (SPC):**
   Statistical Process Control is integrated into some Bottle Check Weighers, enabling real-time monitoring and control of the production process. This feature contributes to the prevention of weight variations, ensuring consistent product quality.

2. **Remote Monitoring and Connectivity:**
   Advanced systems offer remote monitoring and connectivity options. This allows production managers to monitor weighing processes, receive alerts, and access performance data remotely, contributing to proactive maintenance and management.

3. **Data Logging and Reporting:**
   Bottle Check Weighers often feature data logging and reporting functionalities. This allows manufacturers to track and analyze weight data over time, providing insights into production trends, identifying areas for improvement, and supporting quality control efforts.

**Benefits of Bottle Check Weighers with Rejection System and Tray:**

1. **Ensured Product Quality:**
   The primary benefit of Bottle Check Weighers is the assurance of product quality. By verifying the weight of each bottle and promptly rejecting non-compliant units, manufacturers can maintain consistency and meet quality standards.

2. **Compliance with Regulations:**
   Compliance with stringent labeling and packaging regulations is crucial, particularly in industries like pharmaceuticals and food. Bottle Check Weighers contribute to regulatory compliance by preventing the distribution of underfilled or overfilled bottles.

3. **Operational Efficiency:**
   Bottle Check Weighers enhance operational efficiency by automating the weighing and rejection processes. The integration with tray systems ensures that rejected bottles are directed to a designated area for further inspection, minimizing disruptions to the production flow.

4. **Cost Savings:**
   Through the prevention of underfilled or overfilled bottles, Bottle Check Weighers contribute to cost savings. Avoiding the shipment of non-compliant products helps prevent customer returns, reduces waste, and minimizes the risk of financial penalties.

**Challenges and Solutions:**

1. **Integration with Existing Production Lines:**
   Integrating new equipment into existing production lines can be challenging. Manufacturers of Bottle Check Weighers offer comprehensive support and customization options to ensure a smooth integration process that aligns with the specific needs of each production environment.

2. **Variability in Bottle Characteristics:**
   Bottles can vary in size, shape, and material. Customizable weight limits and advanced load cell technologies address this challenge by allowing Bottle Check Weighers to adapt to different bottle characteristics.

**Conclusion: Elevating Quality Control in Bottle Packaging**

In conclusion, Bottle Check Weighers with Rejection System and Tray stand as indispensable tools in the packaging industry, elevating quality control standards and ensuring the accurate weight of bottled products. Their high-speed weighing capabilities, integrated rejection systems, and advanced functionalities contribute to the overall efficiency and precision of the packaging process. As technology continues to advance, the role of Bottle Check Weighers in maintaining quality standards and compliance in the packaging industry will undoubtedly remain pivotal, ensuring that each bottled product meets the highest standards of precision and consistency.


Bottle Check Weigher with Rejection SysWeighing bottles quickly and accurately is key to a successful bottling line. Our Bottle Check Weigher with Rejection System and Tray helps you achieve this goal by providing an accurate, reliable way to weigh your bottles and reject bad ones before they get processed.

The machine features a weighing system that can weigh up to 2,000 bottles per minute. It has an automatic rejection system that ensures that only good bottles are sent through the line, which means less down time for your operation.

The machine also comes with a tray to help you keep track of all your rejected bottles, which means fewer lost or broken bottles in your process!tem and Tray

High Performance Checkweighing for Manufacturers

A high performance checkweigher from Vikingdetector  helps prevent underfilled or overfilled packages from reaching consumers. It also reduces product waste and rework time, provides completeness checks for package components and important production data for process improvements.

Comply with Industry Regulations and Local Weights and Measures

Dynamic checkweighers verify the weight of every product on the line, detecting and remove an underfilled product before it becomes a problem. In addition, the load cells that power our checkweighers are able to filter out environmental noise that could influence the weighing result, meaning a reduction in false rejects.
This helps to keep manufacturers in compliance with local weights and measures regulations as well as industry standards. More importantly, it helps to reduce production costs by reducing wasted product through the use of real-time feedback and automatic adjustment to filling equipment.

The optional Due Diligence Kits add further monitoring options, which make certain non-conforming or defective products are safely removed from the production line. To make rework easier to perform, the system can even sort products into different reject bins depending on the issue.
 

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Check weigher catalog
Parameter        Model	High speed and high precision Check weigher			Large-scale Check weigher
	CVW2512	CVW4021	CVW4530	CVW6240	CVW10750	CVW12060
Power supply	AC220V±10% 50HZ(60HZ)
Power	0.1KW	0.15KW	0.4KW
Weight range	≤200g	≤1000g	≤3000g	≤15kg	≤40kg	≤50kg
Weighing accuracy range	±0.05g~±0.1g	±0.3g~±1g	±0.5g~±2g	±2g~±10g	±5g~±30g	±5g~±30g
Mini screen value	0.01g	0.1g		1g	1g	1g
Belt speed ( meter/min )	20~60m/min	30~100m/min	30~90m/min	30~70m/min	20~35m/min	15~25m/min
Max speed	180  pcs/min	160  pcs/min	80  pcs/min	60  pcs/min	30  pcs/min	30  pcs/min
Suitable product dimensions	≤100mm(L)*100mm(W)	≤280mm(L)*210mm(W)	≤300mm(L)*290mm(W)	≤450mm(L)*390mm(W)	≤650mm(L)*490mm(W)	≤650mm(L)*590mm(W)
Weight zone size	250mm(L)*120mm(W)	400mm(L)*210mm(W)	450mm(L)*300mm(W)	620mm(L)*400mm(W)	1075mm(L)*500mm(W)	1200mm(L)*600mm(W)
Size	900mm(L)*500mm(W) *1250mm(H)	1522mm(L)*560mm(W) *1222mm(H)	1800mm(L)*661mm(W) *1188mm(H)	2140mm(L)*1110mm(W) *1231mm(H)	1888mm(L)*935mm(W) *1060mm(H)	2135mm(L)*1046mm(W) *1060mm(H)
Reject system	Air blast	Push rod, Flap drop	Push rod,Flap drop	Push rod	Push rod	Push rod
Control system	High speed A/D sampling controller
Parameter storage	2000
Operation direction	Facing the operating system, from left to right
External power supply	0.6-1Mpa
Pneumatic interface	Φ8mm
working environment	Temperature: 0ºC~40ºC,Humidity:30%~95%
Frame material	SUS304 SUS