Dynamic Negative Checkweighing System for Food Industry
The Dynamic Negative Checkweighing System (DNC) is a special type of weigh scale that works on the principle of weight force. The difference between the weight force and the actual weight is used to calculate the error in the weighing. The DNC has a built-in system which automatically adjusts the weight force according to the actual weight of the product. This makes it possible to reduce human errors in weighing and improve accuracy. The system is ideal for use in food manufacturing industries such as bakeries, flour mills, and dairy producers.
In order to make sure that your products are properly weighed, you need a DNC that can accurately detect errors in measurement. This article will help you understand how this works so you can get started with your own project!
The Dynamic Negative Checkweighing System for Food Industry is a tool that helps food companies to accurately track the quality of their products and to control the overall production process. It uses high-precision sensors that are installed in each step of the production line, and it gives users complete control over their production process.
The system has two main components: a network server and a client application. The network server monitors the data sent from all sensors in real time and then stores it in a database so that it can be accessed later by managers who need information about the status of their products at any given time. The client application allows users to set up their own rules based on how they want their product to be measured-for example, they may want to combine different types of data into one measurement if they're looking at more than one type of product being produced at once (for example, tea leaves).
High Performance Checkweighing for Manufacturers
A high performance checkweigher from Vikingdetector helps prevent underfilled or overfilled packages from reaching consumers. It also reduces product waste and rework time, provides completeness checks for package components and important production data for process improvements.
Comply with Industry Regulations and Local Weights and Measures
Applications
The versatility of checkweighers is great for many industries and applications. Some products can be used to identify overweight or underweight packages. Others are used for process monitoring and production line efficiency.
Checkweighers are used in the printing industry to record production totals per day, shift or batch.
To capture information, such as out-of tolerance conditions, for regulatory agencies, the food and beverage processing industries use weighers. Checkweigher suppliers in the United States often indicate whether products comply with Food and Drug Administration (FDA), or U.S. Department of Agriculture's (USDA) reporting standards.
Dynamic checkweighers verify the weight of every product on the line, detecting and remove an underfilled product before it becomes a problem. In addition, the load cells that power our checkweighers are able to filter out environmental noise that could influence the weighing result, meaning a reduction in false rejects.
This helps to keep manufacturers in compliance with local weights and measures regulations as well as industry standards. More importantly, it helps to reduce production costs by reducing wasted product through the use of real-time feedback and automatic adjustment to filling equipment.
The optional Due Diligence Kits add further monitoring options, which make certain non-conforming or defective products are safely removed from the production line. To make rework easier to perform, the system can even sort products into different reject bins depending on the issue.
| Throughput |
Max30ppm |
| Belt speed |
25-35m/min |
| Weighing Range |
≤40Kg |
| Suitable Product Dimension |
≤650mm(L)*490mm(W) |
| Weighting section |
1075mm(L)*500mm(W) |
| Transport Height |
550 mm - 1,100 mm (± 50 mm)Customized |
| Industry |
Food; Other |
| Mini resolution |
1 gram |
| Accuracy |
±5g~±30g |
| Production Environment |
Temperature: 0ºC~40ºC,Humidity:30%~95% |
| Operation language |
English /Spanish/Russian |
| Customization Options |
Bespoke handling; OEM |
| Approval |
Weights & measures design approval for official verification (MID certifiable) If needed |
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