| Customization: | Available |
|---|---|
| After-sales Service: | Support |
| Warranty: | 12month |
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In today's fast-paced packaging industry, especially in the food, pharmaceutical, and chemical sectors, precision in weight and consistency in output are not just quality control measures - they're operational necessities. The Automatic Checkweighing for Pouches with Fast Speed system is a cutting-edge solution engineered to meet the high throughput demands of modern production environments without compromising on accuracy or compliance. Designed to automatically verify the weight of every pouch on your line, this system ensures that each product meets regulatory standards, minimizes giveaway, and reinforces your brand's commitment to quality.
Whether you're packaging snacks, powders, liquids, granular products, or pharmaceuticals in pouches, this high-speed checkweighing system is your key to maintaining efficient, accurate, and compliant packaging operations.
Speed capacity: Up to 300 packages per minute, depending on product dimensions and pouch type.
Designed with servo-driven conveyor technology and precision load cells.
Ideal for both light and heavy pouches, ranging from 10g to 5kg.
Utilizes ultra-sensitive load cells with high sampling rates for real-time weight analysis.
Exceptional repeatability and stability even under rapid conveyor conditions.
Integrated automatic rejection system (air jet, pusher, or drop flap) for underweight or overweight pouches.
Customizable rejection methods based on product type and sensitivity.
IP65-rated hygienic design for easy cleaning and maintenance.
Suitable for wet, dusty, or cleanroom production environments.
Belt materials are FDA-compliant for direct food contact.
10.1" color touch panel with multilingual support.
Real-time data display: weight, batch statistics, total counts, and rejection logs.
Password-protected access levels for operators, engineers, and supervisors.
Equipped with Ethernet, USB, and RS232/RS485 communication protocols.
Seamless integration with MES, SCADA, or ERP systems.
Enables traceability and production analysis through real-time weight reports.
Weighing pouches of chips, nuts, dried fruits, sugar, tea, sauces, milk powder, or pet food.
Ensures compliance with retail weight regulations and reduces product giveaway.
Suitable for medicine pouches, sachets, or single-dose packets.
Helps meet stringent GMP and FDA regulations through accurate weight checks.
Handles powder, granule, and liquid-filled pouches in fertilizers, pesticides, and cleaning agents.
Resistant to chemical spillage and equipped with anti-static and anti-corrosion features.
For lotions, masks, gels, and sample pouches - ensuring consistency and customer satisfaction.
Traditional checkweighers often fall short when required to process high volumes at high speed. Our high-speed pouch checkweigher can handle hundreds of pouches per minute while maintaining precise weight verification with an accuracy tolerance of ±0.1g (product dependent).
Meet international compliance standards such as:
Weights and Measures Act
FDA and GMP (for pharmaceuticals)
HACCP and ISO 22000 (for food safety)
By rejecting non-compliant pouches, your business avoids costly penalties, product recalls, and reputational damage.
Even a slight overfill across millions of pouches adds up to substantial loss. With our dynamic checkweighing solution, you gain control over filling precision and reduce unnecessary product waste.
The system continuously logs performance data, including reject reasons, weight histograms, and production trends. This information is critical for upstream process optimization and root-cause analysis.
Its intuitive HMI allows operators to easily switch between product recipes, troubleshoot alarms, and view real-time statistics without the need for intensive training.
| Parameter | Value |
|---|---|
| Model | ACPW-300 |
| Max Speed | Up to 300 pouches/min |
| Weighing Range | 10g to 5000g |
| Accuracy | ±0.1g ~ ±1g (product dependent) |
| Belt Width | Customizable (150mm - 600mm) |
| Display | 10.1" Touchscreen (HMI) |
| Material | SUS304 Stainless Steel |
| Rejection Mechanism | Air jet / Pusher / Drop flap |
| Power Supply | 220V AC / 50-60Hz |
| Connectivity | USB, Ethernet, RS232, RS485 |
| IP Rating | IP54/IP65 Optional |
Integration with Vertical Form Fill Seal (VFFS) Machines
Compatible with pouch-making machines for end-to-end automation.
Ensures weight check is seamlessly aligned with filling operations.
Multiple Lane Configurations
Dual or triple-lane systems available for ultra-high-volume processing lines.
Inline Metal Detection or X-Ray Inspection
Add metal detector heads or X-ray scanners before/after checkweighing for all-in-one inspection.
Automatic Feedback Control
Connect with upstream fillers or dosing units for closed-loop feedback.
Automatically adjusts filling volumes based on real-time weight feedback.
With decades of engineering experience in precision weighing systems, we deliver robust, field-tested machines trusted by major manufacturers around the world.
We offer installation, training, after-sales support, and spare parts with global service coverage. Our engineers are ready to assist via remote diagnostics or onsite service when needed.
Our system is modular - easy to upgrade, scale, or integrate with smart factories and Industry 4.0 environments.
A leading snack brand integrated our high-speed pouch checkweigher into their potato chips packaging line. They achieved:
98.6% reduction in overfilled pouches
20% improvement in weight compliance rate
Annual savings of over $80,000 in product loss
Implemented our checkweigher with feedback control loop. Resulted in:
Automated fine-tuning of powder dosers
Consistent compliance with Japanese weight regulations
Improved consumer confidence and reduced returns
Q1: Can it handle non-standard pouch shapes like stand-up or gusseted bags?
A: Yes. The system can be customized for various pouch formats including Doypacks, flat pouches, and irregular shapes. Special belt guides and sensors ensure smooth handling.
Q2: Is it suitable for both wet and dry products?
A: Absolutely. The IP65-rated version is ideal for washdown environments and wet product lines, while the standard version is perfect for dry applications.
Q3: How easy is it to change over to a different product or pouch size?
A: Very easy. Product recipes can be saved in the system. Changing over involves a few belt or guide adjustments and selecting the product from the touchscreen.
Q4: Can it store historical data for audits?
A: Yes. All batch data, weight logs, reject events, and trends are stored for export or retrieval during audits.
CE Certified
OIML & MID Compliant
GMP and FDA Ready
ISO 9001 Manufacturing Standards
RoHS Compliant Electronic Components
The Automatic Checkweighing for Pouches with Fast Speed system is more than just a weight checker - it's an intelligent gateway to better efficiency, accuracy, and compliance across your packaging operations. Whether you're in food, pharma, or chemical production, this system enhances your line with the reliability and intelligence needed for modern manufacturing.
With rising quality expectations and tighter global regulations, ensuring every pouch that leaves your facility meets exact weight requirements is critical. Investing in a high-speed checkweigher today is not just about compliance - it's about staying ahead of competition, reducing waste, and delivering excellence to your customers.
There are many reasons why you should use a checkweigher.
| Throughput | Max30ppm |
| Belt speed | 25-35m/min |
| Weighing Range | ≤40Kg |
| Suitable Product Dimension | ≤650mm(L)*490mm(W) |
| Weighting section | 1075mm(L)*500mm(W) |
| Transport Height | 550 mm - 1,100 mm (± 50 mm)Customized |
| Industry | Food; Other |
| Mini resolution | 1 gram |
| Accuracy | ±5g~±30g |
| Production Environment | Temperature: 0ºC~40ºC,Humidity:30%~95% |
| Operation language | English /Spanish/Russian |
| Customization Options | Bespoke handling; OEM |
| Approval | Weights & measures design approval for official verification (MID certifiable) If needed |
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