Viking Detection High Speed in-Motion Dynamic Food Grade Belt Weigher Metal Detector Conveyor Automatic Food Check Online Checkweigher
**Ensuring Precision in Production: In-Motion Dynamic Food Grade Belt Automatic Online Checkweighers**
In the food manufacturing industry, maintaining accuracy and efficiency in the packaging process is crucial for both quality control and regulatory compliance. In-Motion Dynamic Food Grade Belt Automatic Online Checkweighers are advanced systems designed to weigh and classify products in real-time as they move along the production line. This article explores the significance of these checkweighers, their key features, applications, and the benefits they bring to food production processes.
**I. Introduction to In-Motion Dynamic Food Grade Belt Automatic Online Checkweighers**
In-Motion Dynamic Food Grade Belt Automatic Online Checkweighers are precision instruments integrated into the production line to dynamically weigh and classify food products during the packaging process. These systems operate seamlessly, providing real-time feedback to ensure that packaged goods meet the specified weight requirements.
**II. Key Features of In-Motion Dynamic Food Grade Belt Automatic Online Checkweighers**
1. **Dynamic Weighing:** Capable of accurately weighing products in motion, allowing for continuous and non-disruptive assessment of each item on the production line.
2. **Automatic Classification:** The ability to automatically classify products based on weight, enabling the system to sort items that deviate from specified weight ranges.
3. **High-Speed Operation:** Designed to keep pace with high-speed production lines, ensuring efficiency without compromising accuracy.
4. **User-Friendly Interface:** Equipped with an intuitive interface that allows for easy setup, monitoring, and adjustment of parameters by operators.
**III. Applications in the Food Industry**
1. **Packaged Foods:** Ensuring that pre-packaged foods, such as snacks, cereals, and frozen items, meet weight specifications for compliance with regulatory standards.
2. **Baked Goods:** Verifying the weight of baked goods, including bread, cakes, and pastries, during the packaging process.
3. **Meat and Poultry:** Weighing and classifying various cuts and portions of meat and poultry products to maintain consistency in packaging.
4. **Dairy Products:** Checking the weight of dairy items, such as cheese blocks or yogurt containers, to meet quality control standards.
**IV. Advantages of In-Motion Dynamic Food Grade Belt Automatic Online Checkweighers**
1. **Quality Control:** Ensuring that products meet weight specifications, thus maintaining consistency and quality throughout the production process.
2. **Regulatory Compliance:** Meeting legal and regulatory requirements by adhering to weight standards set by governing bodies in the food industry.
3. **Efficiency:** Operating in real-time, these checkweighers contribute to the efficiency of the production line by swiftly identifying and addressing discrepancies.
4. **Reduced Waste:** By preventing underweight or overweight products from reaching the market, these systems help reduce product waste and potential regulatory penalties.
**V. Challenges and Considerations**
1. **Calibration and Maintenance:** Regular calibration and maintenance are essential to ensure the accuracy and reliability of checkweighers.
2. **Integration with Production Line:** Seamless integration with the overall production line requires careful planning to avoid disruptions.
**VI. Future Trends and Developments**
The future of In-Motion Dynamic Food Grade Belt Automatic Online Checkweighers may involve advancements in connectivity and data analytics, allowing for more comprehensive insights into production processes.
**VII. Conclusion**
In-Motion Dynamic Food Grade Belt Automatic Online Checkweighers play a vital role in maintaining precision and efficiency in food production processes. Their ability to dynamically weigh and classify products in real-time contributes to quality control, regulatory compliance, and overall operational efficiency. As technology continues to evolve, the integration of smart technologies and data analytics will likely further enhance the capabilities of these checkweighers, providing valuable insights for continuous improvement in the food manufacturing industry.
VibooProcessCheck, an inline weight-checker, is perfect for any dough dividing line where consistent weights are important. Process Check virtually eliminates giveaways, reduces work, and improves your profitability.
There are many variables that can affect portion weights, such as changes in the dough, product temperatures, density, or even machine wear. TheVibooProcess Check can communicate directly with theVibooDough Divider in order to correct for those variables. It continuously fine-tunes each dough portion to increase on-weight percentages.
Process Check is simple to use. It can be attached to any dough division line. Process Check can be used to monitor and weigh the dough, ensuring full control and uniform portion weights. This allows for reduced giveaway. It provides both verification and tracking data for the baker as well as customer information. A reject option automatically rejects offweights.
Process Check Checkweigher's robust construction is made for tough environments. It is easy to remove the conveyor belt for cleaning and maintenance.
TheVibooProcessCheck employs the most up-to-date techniques in statistical control to produce consistent high quality and reliability. You can monitor your progress with the help of a variety of standard report formats. This system makes it easy to convert reports into other software applications, like Microsoft Excel. Processors can monitor:
Giveaway based on weight and percentage
Portions per minute
Accepted total body weight
Accepted average weight
Accepted product based on percentage and number
Number and percentage of products that were rejected
Reiser has created a spreadsheet that calculates your annual cost savings by using theVibooProcessCheck. It also proves its ROI. Let us know how much your raw materials cost, what your giveaway is, and what your daily output. We'll quickly figure out how much theVibooProcessCheck could save you and calculate your ROI.
Metal detector general specification
| Detected products Height |
80 |
120 |
80 |
100 |
120 |
150 |
200 |
| Detected products Width |
300 |
300 |
400 |
400 |
400 |
400 |
400 |
| Belt Width |
250 |
250 |
350 |
350 |
350 |
350 |
350 |
| Belt length |
1500 |
Detector sensitivity |
Feф0.5 |
FeФ0.8 |
FeФ0.6 |
FeФ0.7 |
FeФ0.8 |
FeФ0.8 |
FeФ1.0 |
| SUSф1.0 |
SUSФ1.5 |
SUSФ1.0 |
SUSФ1.2 |
SUSФ1.5 |
SUSФ2.0 |
SUSФ2.3 |
| N-Feф0.8 |
N-FeФ1.0 |
N-FeФ0.8 |
N-FeФ1.0 |
N-FeФ1.2 |
N-FeФ1.5 |
N-FeФ1.5 |
| Speed of belt |
27M/min (can adjust 5-40 M/min) |
| Load ability |
20KG |
| Count |
100 |
| Reject Ways |
Sound and light alarm with belt stoped ;(when has auto-reject system ,belt continue and rejecting the goods ) |
| Application |
Non-package ,plastic package ,paper bag or box (non-metallic) product |
| Work Environment |
Temperature -10ºC-40ºC ,relative humility 30-90% |
High Performance Checkweighing for Manufacturers
A high performance checkweigher from Vikingdetector helps prevent underfilled or overfilled packages from reaching consumers. It also reduces product waste and rework time, provides completeness checks for package components and important production data for process improvements.
Comply with Industry Regulations and Local Weights and Measures
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| and checkweigher |
Dynamic checkweighers verify the weight of every product on the line, detecting and remove an underfilled product before it becomes a problem. In addition, the load cells that power our checkweighers are able to filter out environmental noise that could influence the weighing result, meaning a reduction in false rejects.
This helps to keep manufacturers in compliance with local weights and measures regulations as well as industry standards. More importantly, it helps to reduce production costs by reducing wasted product through the use of real-time feedback and automatic adjustment to filling equipment.
The optional Due Diligence Kits add further monitoring options, which make certain non-conforming or defective products are safely removed from the production line. To make rework easier to perform, the system can even sort products into different reject bins depending on the issue.
| Throughput |
Max180 ppm |
| Belt speed |
20-60m/min |
| Weighing Range |
≤200g |
| Suitable Product Dimension |
≤100mm(L)*100mm(W) |
| Weighting section |
250mm(L)*120mm(W) |
| Transport Height |
550 mm - 1,100 mm (± 50 mm)Customized |
| Industry |
Food; Other |
| Mini resolution |
0.01g(10mg) |
| Accuracy |
±0.05g(50mg)~±0.1g(100mg) |
| Production Environment |
Temperature: 0ºC~40ºC,Humidity:30%~95% |
| Operation language |
English /Spanish/Russian |
| Customization Options |
Bespoke handling; OEM |
| Approval |
Weights & measures design approval for official verification (MID certifiable) If needed |
| |
|
Suitable for
Audited Supplier 
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