Wide Opening Needle Metal Detector for Garment Industry

• Customization: Available
• After-sales Service: Support
• Warranty: 2 Year
• Model NO.: gmd-630
• Certification: CE, ISO
• Automatic Grade: Automatic
• Application: Spinning, Drug, Toy, Clothing
• Form: Conveyor
• Detection Sensitivity Setting: Support
• Belt Width: 600mm
• Belt Legth: 1600mm
• Detection Height: 100mm
• Work Principle: Electronic Magnetic Induction
• Detection Date Printer: Optional
• Mini Needle Detection: 0.8mm
• Power Supply: AC220V 50-60Hz
• Power Consume: 90W
• Spanish Name: Detector De Metals
• Transport Package: Strong Ploywooden Case
• Specification: 380kg
• Trademark: vikingdetector
• Origin: Made in China
• HS Code: 8543709100
• Production Capacity: 100 PCS /Week

Product Description

Ensuring Garment Industry Safety: Wide Opening Needle Metal Detector

## I. Introduction

### A. Safety in the Garment Industry
Safety is paramount in the garment industry, where the production process involves various machinery and materials. The deployment of advanced safety measures, such as the Wide Opening Needle Metal Detector, plays a critical role in preventing accidents and ensuring the well-being of workers.

### B. Evolution in Industrial Safety Technologies
Traditional safety measures have evolved to meet the unique challenges of the garment industry. The Wide Opening Needle Metal Detector represents a significant advancement in enhancing safety protocols.

### C. Scope of the Article
This comprehensive article explores the intricacies of the Wide Opening Needle Metal Detector, highlighting its features, applications, benefits, and the crucial role it plays in fortifying safety measures in the garment industry.

## II. Understanding the Wide Opening Needle Metal Detector

### A. Definition and Core Functionality
The Wide Opening Needle Metal Detector is an industrial safety system designed to detect metallic needles and foreign objects in garments. It features a broad opening, accommodating various garment types and sizes, ensuring thorough screening for potential hazards.

### B. Key Components and Sensing Technologies
1. **Electromagnetic Field Sensors:** Generate a field to detect metallic objects.
2. **Wide Opening Conveyor Belt:** Allows garments to pass through seamlessly.
3. **Alarm Systems:** Integrated alarms signal the presence of metal, alerting workers and halting the production process.

### C. Accommodating Different Garment Types
The design of the Wide Opening Needle Metal Detector is tailored to accommodate various garment types, including fabrics of different thicknesses and sizes.

## III. Applications in Garment Industry Safety

### A. Needle Detection in Fabrics
The primary function is the detection of metallic needles, ensuring that no sharp objects are present in garments, preventing potential harm to both workers and consumers.

### B. Compliance with Safety Standards
Meeting and exceeding safety standards is crucial in the garment industry, and the Wide Opening Needle Metal Detector contributes to compliance with these regulations.

### C. Preventing Accidents and Injuries
By detecting and alerting the presence of metal, the system prevents accidents and injuries caused by sharp objects in garments during production.

## IV. Features Tailored for Garment Industry Safety

### A. Wide Opening for Versatility
The broad opening accommodates a wide range of garment types, ensuring comprehensive screening without compromising production efficiency.

### B. Adjustable Sensitivity Levels
Customizable sensitivity levels allow for the detection of different metal sizes, ensuring flexibility in accommodating various production requirements.

### C. Quick Response and Halt Mechanism
Integrated alarms provide immediate alerts, and the system includes an automatic halt mechanism to stop the production line, preventing further processing of contaminated garments.

## V. Benefits of the Wide Opening Needle Metal Detector

### A. Enhanced Worker Safety
The system significantly enhances worker safety by preventing injuries caused by metallic needles in garments.

### B. Increased Production Efficiency
Efficient screening processes contribute to increased production efficiency by ensuring that only safe and compliant garments move through the production line.

### C. Brand Protection
Preventing the distribution of garments with metallic contaminants contributes to maintaining a brand's reputation and consumer trust.

## VI. Case Studies

### A. Success Stories in Garment Industry Safety
Exploring instances where the Wide Opening Needle Metal Detector has successfully prevented accidents and injuries in garment production.

### B. Positive Impact on Compliance
Highlighting cases where the implementation of this advanced system has positively impacted safety compliance, meeting or exceeding industry standards.

### C. Testimonials from Garment Industry Professionals
Gaining insights from professionals in the garment industry who have experienced the benefits of the Wide Opening Needle Metal Detector in their daily operations.

## VII. Integration into Garment Production Processes

### A. Customization for Varied Production Settings
The system allows for customization based on the specific production requirements of different garment manufacturers, accommodating diverse operational environments.

### B. Seamless Integration with Existing Production Lines
Integration capabilities ensure that the Wide Opening Needle Metal Detector can seamlessly become part of the existing garment production infrastructure.

### C. Worker Training and Awareness Programs
Implementing training programs to ensure that production staff is aware of the system's functionality and how to respond to alerts.

## VIII. Challenges and Solutions

### A. Addressing False Positives
Implementing measures to reduce false positives and ensuring that the system's sensitivity is finely tuned to prevent unnecessary halts in production.

### B. Regular Maintenance and Calibration
Scheduled maintenance and calibration are essential to prevent system malfunctions and maintain accurate screening results.

### C. Balancing Safety and Production Speed
Striking a balance between safety measures and production speed to ensure that the screening process is thorough without causing significant delays in garment production.

## IX. Future Trends in Garment Industry Safety Technologies

### A. Advances in Sensing Technology
Continual improvements in electromagnetic field sensors for enhanced accuracy in needle detection.

### B. Integration with Industry 4.0
Aligning with the principles of Industry 4.0, integrating the Wide Opening Needle Metal Detector into smart manufacturing processes with real-time data and analytics.

### C. Sustainability Measures
Exploring eco-friendly designs and operational practices for industrial safety systems in the garment industry.

## X. Conclusion

### A. Recap of the Wide Opening Needle Metal Detector's Significance
This advanced system stands as a critical element in fortifying safety in the garment industry, providing unparalleled precision and efficiency in needle detection.

### B. Recommendations for Garment Industry Safety Enhancement
Encouraging the widespread adoption of the Wide Opening Needle Metal Detector in the garment industry to enhance safety measures and contribute to a safer production environment.

### C. Final Thoughts on the Future of Safety in Garment Production
As technology continues to advance, the Wide Opening Needle Metal Detector will remain at the forefront of innovations, contributing to the continual improvement of safety standards in the garment industry.

## XI. References
A. Industry Reports and Publications  
B. Certifications for Compliance  
C. Testimonials from Garment Industry Professionals

The apparel industry faces constant challenges in quality, delivery and costs.

Many sewing companies are trying to develop new production systems that will increase productivity and shorten delivery times. Improving the quality of sewing products is as important as productivity improvement. The philosophy of the manufacturer will determine the quality of your products. It is crucial to pay attention and inspect every product before it is shipped. A needle detector can be used to inspect the quality of sewn products.

The sewing factory production line includes the cutting of raw material, sewing, inspection, packaging, and finishing. When products leave the production line, they are packed in boxes and shipped. To check for needles in the products, a conveyor-type detector is attached to the production line. A different arrangement is to have the needle detector pass through bagged and inspected products.

Other types are also available for accommodating different types apparels or products contracted to sewing contractors.

Quality is the most important pillar to support the manufacturer. With the needle detector, you can ensure "peace of Mind" for your products.

Features:
 Ability for detection of foreign object and Homogenization of sensor's aperture are upgraded by new designed coil unit.

It makes "Material effect" decreased and products passage improved.

The fastest in the industry. Conveyor speed 25M/min
 
The conveyor speed is adjustable for various accessorries.
This belt speedadjustment will increase passability of various accessories.
Reduction of the machine pre checking time.
The system checks sensor automatically and no more check each coil one by one.
 Environment checking mode
Patent pending this mode can check surrounding environment of the machine easily.
 
An operator select 2 type of sensitivility setting 10 stages (100step) / sizing method(6step)
 
 
Equipped with a production guider.
New mechanisms achieve low mechanical sound and noise.
 


 
 
 Detail parameter :

MODEL	HKN-808B
Detection method	Magnetic induction.digital process
Detection ability	≥FeΦ0.8	≥FeΦ0.8	≥FeΦ1.0	≥FeΦ1.2	≥FeΦ1.5
Detection Height	100mm	120mm	150mm	200mm	250mm
Detection width	Net width 600mm-non-standard sizes(custom)
Detection adjustment	Touch buttons adjust the level 1-12
Alarm method	Sound/light alarm and return, then restarts again
Power supply	Ac220V 50-60Hz
Pated output	140W
Machine Size	L1820mm×W1050mm×H900mm
Weight	280KG