Customization: | Available |
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After-sales Service: | Support |
Warranty: | 24month |
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High-Sensitivity Metal Contamination Detection for Continuous Production Lines
The Auto Conveyor Belt Metal Detection System with Metal-Free Zone Conveyors is a highly efficient, fully integrated solution for identifying and removing metallic contaminants from products on automated production lines. Designed specifically for sensitive environments like food processing, pharmaceuticals, and consumer goods manufacturing, the system ensures reliable detection of ferrous, non-ferrous, and stainless steel particles-while maintaining uninterrupted product flow.
What sets this system apart is its metal-free zone conveyor construction, which minimizes interference and maximizes detection accuracy. This design eliminates metal components from the scanning area, creating a stable electromagnetic environment essential for ultra-sensitive detection.
Detects even the smallest metal particles:
Fe ≥ 0.5 mm, Non-Fe ≥ 0.8 mm, SUS ≥ 1.0 mm
Advanced digital signal processing (DSP) for precise analysis
Optional multi-frequency system for conductive or moist products
Non-metallic components (POM, nylon, food-grade plastic) used in:
Conveyor frame
Guide rails
Belt supports
Reduces electromagnetic noise for optimal detection performance
Ideal for cleanroom and strict hygiene applications
Integrated reject mechanism options:
Air blast
Pusher arm
Flipper/dumper
Drop chute
Contaminated products are automatically removed from the line without stopping production
Touchscreen control panel with intuitive UI
Multi-language support (English, Spanish, Arabic, Chinese, etc.)
Auto-learn and product memory for fast changeover
Password protection for critical settings
Conveyor and detector housing made of SUS304 stainless steel
Belt made of food-grade PU or PVC
Sealed to IP65 or IP69K standard (optional)
Parameter | Specification |
---|---|
Detection Technology | Single / multi-frequency electromagnetic system |
Sensitivity | Fe ≥ 0.5 mm; SUS ≥ 1.0 mm |
Aperture Sizes | Customizable (e.g. 300×100 mm to 600×250 mm) |
Conveyor Speed | 20-40 m/min (adjustable) |
Load Capacity | Up to 50 kg (depending on model) |
Reject Mechanism | Air jet, pusher, flap, or diverter |
Belt Material | Food-grade PU / PVC, metal-free structure |
Frame Material | SUS 304 (non-metallic zone in scan area) |
Power Supply | 110/220V ±10%, 50/60 Hz |
Environmental Rating | IP65 / IP69K (optional) |
Data Logging | Detection history, test records, product profiles |
This system is suitable for detecting metal contaminants in:
Packaged and unpackaged foods
Frozen foods, seafood, bakery products, dairy, meat
Pharmaceuticals
Capsules, tablets, powders in plastic bottles or pouches
Consumer goods
Textiles, plastics, cosmetics, chemicals
Feature | Benefit |
---|---|
Reduced Interference | Eliminates false alarms due to nearby metal parts |
Improved Sensitivity | Allows for smaller metal detection in high-risk products |
Flexible Integration | Works with upstream and downstream automation |
Meets Sanitation Standards | Washdown-ready, ideal for hygienic zones |
This system supports compliance with global safety and quality standards:
HACCP, IFS, BRCGS, ISO 22000
FDA-approved materials
CE and RoHS certified electronics
Multi-frequency or dual-simultaneous frequency upgrade
IP69K waterproof housing for high-pressure cleaning zones
Auto-test probe insertion system
USB/Ethernet port for data export
Reject bin with lock and sensor confirmation
Integration with checkweighers, labelers, or vision systems
The Auto Conveyor Belt Metal Detection System with Metal-Free Zone Conveyors is the ideal solution for manufacturers looking for accurate, efficient, and fully automated metal detection without compromising on hygiene or system reliability. Whether you're operating in food processing, pharma, or consumer goods, this system offers the performance and compliance needed to protect your products, brand, and consumers.
Would you like a quote, product datasheet, CAD layout, or pricing estimate tailored to your application?
Frame | Stainless steel AISI 304 / ISO 1.4301 (CrNi 18/10), profiles closed on all sides, available with adjustable feet (standard) or castor wheels. |
Enclosure rating | IP54 |
Height | 800 mm ± 100 mm other heights and designs possible |
Belt speed | 12 -24 m/min (with belt control STR/STL) others on request |
Motor | 0.25 kW or worm gear motor 0.25KW, depending on requirements also stronger |
Product weight | 16 kg as standard, other weights possible |
Power supply | 220-240 VAC, 1ph, 50-60 Hz 110 VAC, 1ph, 60 Hz |
Conformity | CE (Declaration of Conformity and Declaration of Manufacturer) |
Frame | Stainless steel AISI 304 / ISO 1.4301 (CrNi 18/10), profiles closed on all sides, available with adjustable feet (standard) or castor wheels. |
Enclosure rating | IP54 |
Height | 800 mm ± 100 mm other heights and designs possible |
Belt speed | 12 -24 m/min (with belt control STR/STL) others on request |
Motor | 0.25 kW or worm gear motor 0.25KW, depending on requirements also stronger |
Product weight | 16 kg as standard, other weights possible |
Power supply | 220-240 VAC, 1ph, 50-60 Hz 110 VAC, 1ph, 60 Hz |
Conformity | CE (Declaration of Conformity and Declaration of Manufacturer) |