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In the age of rapid e-commerce expansion, ensuring accurate product weight in packaging, logistics, and fulfillment operations is not just a matter of efficiency-it's a competitive necessity. With consumer expectations growing and error margins shrinking, retailers and logistics companies face increasing pressure to optimize throughput, minimize packing errors, and prevent revenue loss due to incorrect weight-based shipping fees.
The E-Commerce Electronic Scale Dynamic Weight Inspection System is an advanced, fully automated solution designed specifically for fast-paced online retail and fulfillment environments. This system combines real-time dynamic checkweighing, high-speed conveyor integration, and smart data tracking to deliver seamless, precise weight verification for parcels, boxes, mailers, and polybags. Whether deployed in a smart warehouse, cross-border e-commerce hub, or 3PL sorting center, it guarantees efficient, accurate, and traceable quality control for every shipment.
The system uses high-precision load cells combined with dynamic weighing algorithms to check product weight while in motion-eliminating the need for manual weighing or stopping the conveyor.
Speed: Up to 180 parcels/minute
Accuracy: ±1 to 5 grams depending on product size and speed
Weighing Range: From 20g to 30kg (standard), scalable to 50kg or more
Equipped with an intelligent belt conveyor or roller conveyor system, the unit synchronizes product spacing, speed regulation, and weight capture with minimal human intervention.
Adjustable Conveyor Speed: Ensures optimized throughput
Auto-Spacing Control: Prevents overlapping during weighing
Anti-vibration Frame: Ensures stable readings in fast-paced environments
Supports direct integration with warehouse management systems (WMS), ERP platforms, and shipping label printers to streamline operations and maintain full traceability.
Data Interface: Ethernet, RS232/485, USB
Cloud Connectivity: Optional IoT gateway for real-time online sync
Barcode/QR Integration: Matches item ID with weight profile
Auto Reporting: Logs every weigh-in with timestamp and batch ID
Features a multilingual 10" or 12" touchscreen HMI for setting up product profiles, monitoring performance, and exporting records.
User Roles & Permissions: Secure system access
Product Database: Save up to 500 product parameters
Batch & SKU Management: Easily switch between different products
Multi-Zone Feedback: For overweight/underweight/acceptable categorization
Based on weight results, the system can automatically sort parcels or trigger rejection of non-compliant packages using modular add-ons.
Rejection Options: Air jet, pusher arm, flap, diverter gate
Sorting Systems: Optional multi-directional diverters for logistics
| Parameter | Specification |
|---|---|
| Weighing Capacity | 20g - 30kg (optional up to 50kg) |
| Weighing Accuracy | ±1-5g (depending on application and conveyor speed) |
| Throughput Rate | Up to 180 pieces/minute |
| Conveyor Belt Speed | Adjustable 10-90 m/min |
| Conveyor Width | 400mm - 800mm (customizable) |
| Load Cell Type | Strain gauge, high-precision, industrial-grade |
| Display Interface | 10" or 12" touchscreen with real-time graphics |
| Connectivity | Ethernet, USB, RS232/RS485, Wi-Fi (optional) |
| Data Storage | 100,000+ logs; downloadable via USB or cloud |
| Material | SUS304 Stainless Steel or Coated Carbon Steel |
| Power Supply | AC 220V ±10%, 50Hz/60Hz |
| Rejection Device | Air blast / Pusher / Swing arm / Flap gate (optional) |
| Protection Grade | IP54 standard; IP65 optional for dust-prone environments |
| Operating Temperature | 0°C - 45°C |
Ensures product weight matches order data, reducing shipping discrepancies and false claims. Ideal for:
Pick-and-pack operations
Last-mile fulfillment hubs
Cross-border e-commerce packaging
Automates inspection and documentation before shipping
Tracks parcel weights per batch, destination, or carrier
Connects directly to shipping software and cloud ERP
Verifies bottle or pouch filling accuracy
Detects leakage or packaging errors via weight loss
Ensures correct number of parts in bags or kits
Detects under-packed kits before they leave the facility
Inline weight inspection for boxed snacks, meal kits, or health products shipped online
Eliminates guesswork and manual weighing errors. Ensures each package conforms to target weight ranges, reducing customer complaints, overcharges, and returns.
Prevents overpacking, underfilling, and costly weight-based shipping penalties. Automates redundant manual weighing and inspection tasks.
Each parcel's weight is recorded and can be matched with its barcode or SKU, enabling rapid audits and data-driven decision-making.
Supports integration with automation systems like:
Robotic picking and placing arms
Smart label printers
Vision-based inspection systems
Conveyor and sorting robotics
Minimal training required for operators
Modular design for easy part replacement
Tool-less belt removal for cleaning
Remote diagnostics available
Multi-lane Systems: Process multiple package lanes simultaneously
Long Conveyor Versions: For oversized parcels or repack stations
Print & Apply Integration: Combine with label printing
Camera or Scanner Mounts: For ID capture before weighing
Industrial PC Upgrade: For AI-based analytics and real-time load balancing
The system is built in compliance with international quality and safety standards:
CE Certified
ISO9001 Quality Management
OIML R76 Weighing Compliance
FDA food-grade material options for packaging environments
Supports WMS, ERP, and PLC-based smart manufacturing systems
A major online retailer uses the system to verify parcel weights before international shipping. Integrated with barcode scanners and automatic labeling, the solution reduced weight-based customs discrepancies by 92% and improved dispatch efficiency by 30%.
A fulfillment warehouse handling 20,000 orders daily installed 6 dynamic e-commerce checkweighers at packing exits. Result: improved shipment validation, reduced labor cost by 25%, and prevented 11% weight-related return issues.
A cosmetic factory used this system to inspect bottled products in boxes. When integrated with their cloud-based ERP, it helped identify under-filled lots instantly and prevented costly recalls in European markets.
We provide complete lifecycle support to ensure smooth operation:
Pre-Sales: Site evaluation, customization, and demo
Installation: On-site or remote commissioning available
Training: For operators, maintenance staff, and IT team
After-Sales Support: 24/7 remote assistance, parts replacement, and upgrade services
Warranty: 12 months standard warranty; extended coverage available
The E-Commerce Electronic Scale Dynamic Weight Inspection System is more than just a checkweigher-it's an intelligent quality assurance tool built for the future of online retail, logistics, and fulfillment. With high-speed performance, plug-and-play integration, smart connectivity, and precise weighing accuracy, this system is the ideal companion for any e-commerce business that values customer satisfaction, operational efficiency, and data transparency.
In a competitive, fast-moving market, automation, speed, and precision can define success. By incorporating this weight inspection system into your workflow, you gain more than compliance-you gain a strategic advantage.
| Product Model | Display index value | Weight checking range |
| VCW8060L5 | 0.1g | 1-5000g |
| Weight checking accuracy | Size of weighing section | Suitable product size |
| ±1-5g | L800mm*W600mm | L≤600mm;W≤600mm |
| Belt Speed | Sorting segments | |
| 5-90 m/min | Standard 2 segments, optional 3 segments |
| Item | Description |
| Product Model | VCW8060L5 |
| Display index value | 0.1g |
| Weight checking range | 1-5000g |
| Weight checking accuracy | ±1-5g |
| Size of weighing section | L800mm*W600mm |
| Suitable product size | L≤600mm; W≤600mm |
| Belt Speed | 5-90 m/min |
| Sorting segments | Standard 2 segments, optional 3 segments |
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