X-ray Inspection Machine for Industrial Hardware & Tool Kit QC

Product Description

                 

Product Introudction

             

                                  Viking VDX-6030D: The Ultimate AI X-ray Inspector for Hardware & DIY Tool Kits
 

Are you still struggling with manual counting errors and missing parts in your hardware kits? Viking presents the VDX-6030D AI X-ray Inspection Machine, engineered specifically for the complex demands of hardware and DIY tool kit manufacturers.
 

Unlike standard inspection methods, our machine utilizes Dual-Source Emission Technology with a 30° angle to eliminate blind spots. This is crucial for hardware manufacturers because it allows the X-ray to penetrate dense metal stacks (such as mixed screws, nuts, and bolts) that would normally block a single-source beam. The AI algorithm automatically verifies the presence, quantity, and correctness of every single component.
 

Whether you are producing precision screw assortments, complex DIY toolboxes, or surgical hardware kits, the VDX-6030D ensures 100% accuracy, protecting your brand from costly recalls and customer complaints.

General Specifications

Model	VDX-6030
Channel Size	605mm (W) x 305mm (H)
Overall Dimensions	1858mm (L) x 911mm (W) x 1215mm (H)
Inspection Speed	0.2 - 0.6 m/s
Wire Resolution	0.3mm (Standard) / 0.8mm (Typical)
Radiation Safety	< 1 μSv/h
Image Storage	Up to 2,000,000 photos
Power Consumption	High-energy generator for continuous 10-12 hours operation

Advanced Functions

          Why Choose Viking VDX-6030D for Your Hardware Business?
 

• Unbeatable Dual-Source Technology: Standard X-ray machines fail when inspecting stacked metal. Our 30° dual-angle emission solves this by scanning from two directions simultaneously, ensuring clear imaging even at the bottom of the box. No more "black holes" hiding missing screws!
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• AI-Powered Quantity Verification: Say goodbye to human error. Our system features a rich database of hardware shapes. It automatically counts screws, washers, and bolts with high recognition accuracy and a very low false detection rate.
• 0.3mm Ultra-High Definition: Detect the tiniest defects. This resolution allows you to spot broken needle fragments, metal shavings, or even plastic impurities inside your metal hardware packs.
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• Smart Auto-Rejection: Integrated with your production line, the system triggers an alarm or automatic rejection mechanism the moment a defective kit (missing parts or foreign objects) is detected.
• Robust & Stable: Featuring capacitive integration technology, this machine is resistant to humidity and heat, ensuring smooth, stable images in any factory environment.

 

Applications

 

•   Perfect for Hardware, DIY, and Beyond

  
  Hardware & DIY Tool Kits:
  This is our specialty. We understand that hardware kits often contain a chaotic mix of screws, nuts, and tools. The VDX-6030D is designed to handle this complexity. It verifies that every screwdriver, every hex key, and every specific screw size is present in the exact quantity required.
   

  Consumer Electronics (3C):
  While we specialize in hardware, this machine is also perfect for inspecting chargers, cables, and earphone completeness in retail packaging.
   

  Food & Gift Boxes:
  Although our focus is industrial hardware, the machine can also verify the assortment in chocolate boxes or stationery kits.
  
   

  Don't let defective hardware kits damage your reputation.
   Contact Viking today to schedule a free sample test and see the difference our dual-source X-ray technology makes!