Industrial Processing Check Checkweighing Scales

• Customization: Available
• After-sales Service: Support
• Warranty: 2 Year
• Model NO.: cvw-6040
• Accuracy: ＜±0.1g
• Check Weight Range: 1-999g
• Application Area: Food & Beverage Industry
• Type: High Precision Series
• Touch Screen: Touch Screen
• Sorting Method: Pusher-bar
• Transport Package: Strong Ploywoodencase
• Specification: 2cbm
• Trademark: vikingdetector
• Origin: Made in China
• HS Code: 8543709100
• Production Capacity: 50 Pieces/Weeek

Product Description

Product Description

 

 

Industrial Processing Check Checkweighing Scales - Accurate, Reliable & Smart Weight Control

Introduction

In modern manufacturing and industrial environments, weight accuracy is not just a quality requirement-it's a legal and economic necessity. Whether you're packaging food products, pharmaceuticals, hardware components, or chemicals, deviations in product weight can lead to regulatory issues, customer dissatisfaction, or financial loss. This is where industrial checkweighing scales become essential.

Our Industrial Processing Check Checkweighing Scales are advanced, automated systems designed to verify product weights in real-time during the production or packaging process. These precision machines ensure that every product meets pre-defined weight standards by rejecting underweight or overweight items and enabling immediate quality control feedback.

 

1. What Are Industrial Checkweighing Scales?

Checkweighing scales are high-precision weighing systems integrated into a conveyor-based production line. They automatically check the weight of packaged or unpackaged products and sort them based on compliance with preset target weight ranges.

Key Functions:

• Check: Weigh each product item in motion.

• Classify: Sort items by weight zone (underweight, acceptable, overweight).

• Control: Send real-time feedback to upstream filling or dosing equipment.

Commonly used in sectors like food processing, pharmaceutical manufacturing, logistics, chemical packaging, and consumer goods, checkweighers are indispensable for both quality assurance and regulatory compliance.

 

2. Core Features of Our Industrial Processing Checkweighers

2.1 High-Speed Dynamic Weighing

Our processing line checkweighing scales utilize dynamic load cell technology and high-speed analog-to-digital converters, allowing for real-time weight checks without interrupting the flow of products. Typical belt speeds range from 30 to 150 meters per minute.

2.2 Exceptional Accuracy

With weighing precision down to ±0.1g (depending on model and product size), the system is suitable for light to heavy items. Whether it's tiny tablets or 50kg bags, our checkweighers deliver repeatable and traceable results.

2.3 Robust Stainless-Steel Structure

The equipment is built with 304 or 316 stainless steel, ensuring durability, corrosion resistance, and hygiene-especially critical in food and pharmaceutical applications. The systems are often IP65 or IP66 rated for wet and washdown environments.

2.4 Versatile Belt and Rejector Systems

Depending on product type and line speed, various reject mechanisms can be used:

• Air jet

• Push-arm

• Drop flap

• Slide conveyor

• Diverter plate

2.5 Touchscreen Interface and Data Management

A 7" or 10" touchscreen control panel allows operators to set parameters, view production statistics, and troubleshoot. Built-in data logging and USB/Ethernet/Wi-Fi export make it easy to comply with traceability and audit requirements.

2.6 Multi-Recipe Storage

Store up to 100-500 product presets, allowing for quick product changeovers in mixed production lines.

 

3. Typical Technical Specifications

Feature	Specification
Weighing Range	10g to 50kg (varies by model)
Accuracy	±0.1g to ±10g
Belt Speed	30-150 m/min
Display	Touchscreen HMI
Material	Stainless steel (304/316)
Protection Class	IP54 / IP65 / IP66
Output	USB, RS232, Ethernet
Rejection Systems	Air blast, pusher, diverter
Power Supply	AC 220V or 110V, 50/60Hz

 

4. Key Benefits of Industrial Checkweighing Scales

4.1 Compliance with Legal Weight Regulations

Many countries and regions enforce strict net content control laws. Using checkweighers helps manufacturers remain compliant with standards such as:

• EU Prepackaged Directive (76/211/EEC)

• U.S. NIST Handbook 133

• UK Weights and Measures Regulations

4.2 Elimination of Product Giveaway

Overfilling packages costs money. A checkweighing scale can fine-tune filling accuracy, reducing excess product giveaway and improving profit margins.

4.3 Quality Control at the Production Line

Checkweighers serve as inline inspectors. Detect and reject products that:

• Are missing parts or contents

• Have filling/dosing errors

• Are tampered or mislabeled

• Pose safety risks due to weight deviations

4.4 Real-Time Feedback for Process Control

Integrated feedback systems can communicate with:

• Filling machines

• Dosing systems

• Capping machines

This closed-loop control ensures that upstream processes are automatically adjusted based on the checkweigher's readings.

 

5. Application Industries

5.1 Food Industry

Used in bread, frozen foods, meat, seafood, snacks, dairy, and ready meals to ensure each package contains the correct weight, reducing customer complaints and regulatory penalties.

5.2 Pharmaceutical Industry

Vital for high-accuracy weighing of blister packs, syringes, tablets, vials, and more. Supports serialization and data logging for 21 CFR Part 11 compliance.

5.3 Chemical & Agricultural Products

Used to control bag filling in fertilizers, granules, and powder-based materials. Integrated into form-fill-seal (FFS) systems or bulk processing lines.

5.4 Consumer Goods

Ensures accurate filling in bottles, tubes, and packages for cosmetics, personal care items, detergents, and household products.

 

6. Customization and Integration Options

Every production line has different needs. Our checkweighers can be configured with:

• Metal detectors or X-ray inspection systems for combined foreign body detection

• Labeling and barcode readers for packaging traceability

• Height and width adjustment systems for multi-format production

• Weigh-price labeling for direct retail packaging

We also provide customized conveyors, anti-vibration bases, and enclosure hoods for dusty or humid environments.

 

7. Industry 4.0 and Smart Factory Compatibility

Our smart checkweighing solutions are built with Industry 4.0 in mind. Features include:

• Remote diagnostics and software updates

• Cloud connectivity for data analysis and reporting

• API/PLC communication protocols (e.g., OPC UA, Modbus TCP)

• Production KPI dashboards

This makes our systems ideal for automated plants, real-time production tracking, and centralized quality management.

 

8. Maintenance and Support

We offer:

• Lifetime remote technical support

• Onsite installation and training

• Preventive maintenance programs

• Spare parts and service kits

Our goal is to maximize uptime and help your team operate the system smoothly with minimum effort.

 

9. Why Choose Our Industrial Checkweighers?

High-Speed Precision - Real-time weighing with consistent accuracy.
Built to Last - Heavy-duty stainless-steel construction with IP-rated protection.
Adaptable to Any Industry - Customizable for a wide variety of production environments.
Data-Driven Decisions - Integrated with MES/ERP systems for smart data insights.
Global Compliance - Meets the strictest global standards for food, pharma, and manufacturing.

 

Conclusion

In an industry driven by quality, compliance, and cost-efficiency, the Industrial Processing Check Checkweighing Scale is an essential tool. From production optimization to legal weight control and data-driven quality assurance, these checkweighers offer unmatched performance and reliability.

Whether you're upgrading an existing line or designing a new factory, our intelligent checkweighing systems ensure every gram counts.

 

 

PRODUCT CHECKWEIGHER REJECT

Automatic Checkweighers are an essential part of the food processing industry. These machines can be used to weigh food, and they're also widely used in other industries, such as pharmaceutical and chemical manufacturing.

These machines are used to ensure that foods and other items are accurately weighed, which is critical in many industries. A checkweigher can detect any problems with weight accuracy and will immediately alert you if there's a problem. That way you can make sure your products are being handled properly and accurately.

The checkweigher is also useful for quality control purposes. It helps ensure that every batch of product is consistent and within specifications. This type of machine is often used alongside other types of scales, such as a tare-weight scale or weighing machine, to give you complete control over your production process. In order for this kind of system to work effectively, it must incorporate all three types - namely tare-weight scales (which weigh empty containers), weighing machines (which measure weight), and checkweighing scales (which measure volume).
Intelligent-Check Checkweighers are the latest development in weighing technology for food processing plants.

These intelligent scales are designed to work with the most common weighing systems, including electronic scales and manual mechanical scales. They can be easily integrated into existing weigh-insystems, so you can add them to your equipment without any costly retrofitting. Intelligent-Check Checkweighers come with built-in software that allows them to communicate with a computer, which reduces down time and increases productivity.

With Intelligent-Check Checkweighers, you can eliminate manual checkweighing and improve accuracy by up to 50%.

Products with incorrect weights that are identified by product checkweigher systems must be removed. The rejection mechanism detects violative products and removes them from processing lines. These items can then either be re-worked, or disposed off by the operating staff.

Metal detector general specification
 

Detected products Height	80	120	80	100	120	150	200
Detected products Width	300	300	400	400	400	400	400
Belt Width	250	250	350	350	350	350	350
Belt length	1500
Detector sensitivity	Feф0.5	FeФ0.8	FeФ0.6	FeФ0.7	FeФ0.8	FeФ0.8	FeФ1.0
	SUSф1.0	SUSФ1.5	SUSФ1.0	SUSФ1.2	SUSФ1.5	SUSФ2.0	SUSФ2.3
	N-Feф0.8	N-FeФ1.0	N-FeФ0.8	N-FeФ1.0	N-FeФ1.2	N-FeФ1.5	N-FeФ1.5
Speed of belt	27M/min (can adjust 5-40 M/min)
Load ability	20KG
Count	100
Reject Ways	Sound and light alarm with belt stoped ;(when has auto-reject system ,belt continue and rejecting the goods )
Application	Non-package ,plastic package ,paper bag or box (non-metallic) product
Work Environment	Temperature -10ºC-40ºC ,relative humility 30-90%

High Performance Checkweighing for Manufacturers
A high performance checkweigher from Vikingdetector  helps prevent underfilled or overfilled packages from reaching consumers. It also reduces product waste and rework time, provides completeness checks for package components and important production data for process improvements.

Comply with Industry Regulations and Local Weights and Measures

Dynamic checkweighers verify the weight of every product on the line, detecting and remove an underfilled product before it becomes a problem. In addition, the load cells that power our checkweighers are able to filter out environmental noise that could influence the weighing result, meaning a reduction in false rejects.
This helps to keep manufacturers in compliance with local weights and measures regulations as well as industry standards. More importantly, it helps to reduce production costs by reducing wasted product through the use of real-time feedback and automatic adjustment to filling equipment.

The optional Due Diligence Kits add further monitoring options, which make certain non-conforming or defective products are safely removed from the production line. To make rework easier to perform, the system can even sort products into different reject bins depending on the issue.

Throughput	Max180 ppm
Belt speed	20-60m/min
Weighing Range	≤200g
Suitable Product Dimension	≤100mm(L)*100mm(W)
Weighting section	250mm(L)*120mm(W)
Transport Height	550 mm - 1,100 mm (± 50 mm)Customized
Industry	Food; Other
Mini resolution	0.01g(10mg)
Accuracy	±0.05g(50mg)~±0.1g(100mg)
Production Environment	Temperature: 0ºC~40ºC,Humidity:30%~95%
Operation language	English /Spanish/Russian
Customization Options	Bespoke handling; OEM
Approval	Weights & measures design approval for official verification (MID certifiable) If needed

Suitable for