Visible Alarm X-ray Needle Detection for Plush Toys

• Customization: Available
• After-sales Service: 48 Hours Avaliable
• Warranty: 12month
• Model NO.: VNI-30010
• Certification: CE, ISO
• Automatic Grade: Automatic
• Application: Spinning, Drug, Toy, Clothing
• Form: Conveyor
• Color: Orange
• Penetration: 8mm
• Tunnel Size: 500mm Width 200mm Height
• Screen: Colorful
• Production Lines: Support
• Transport Package: Wooden Case
• Specification: 130*110*90cm
• Trademark: averguard
• Origin: China
• HS Code: 9031499090
• Production Capacity: 500 Sets One Year

Product Description

Product Description

The Ultimate Guardian for Plush Toy Safety & Integrity

In the high-stakes world of soft toy manufacturing, safety is not just a standard-it's a promise. The VNI-30010 is not merely a needle detector; it is a comprehensive X-ray Inspection Ecosystem designed specifically for the complex textures of plush toys and stuffed animals.

Unlike traditional detectors that simply beep when metal is found, the VNI-30010 empowers your quality control team with high-definition X-ray vision. It penetrates deep into the fibers to detect broken needles, metal fragments, and foreign contaminants with surgical precision. Equipped with advanced imaging software, intelligent measurement tools, and a robust automatic conveyor system, the VNI-30010 transforms your production line into a fortress of quality assurance.

Advanced Functions

Why the VNI-30010 Outperforms the Competition?

• Surgical Precision with 20x Local Zoom:
  Standard machines show you a blurry dot; we show you the evidence. Our exclusive Local Zoom Function allows operators to magnify suspicious areas up to 20 times. This ensures that even the finest needle tip (down to φ0.8mm or smaller depending on material) is clearly identified, drastically reducing false rejects and ensuring zero contaminants escape.
• Intelligent Defect Measurement:
  Stop guessing the size of the contaminant. The VNI-30010 features Intelligent Measurement Tools. With a simple mouse click, the system automatically analyzes and displays the exact dimensions of the detected metal. This data helps you determine the source of the breakage (e.g., is it a staple pin or a broken needle part?), aiding in root cause analysis.
• Seamless Production Integration:
  Speed meets safety. With a conveyor speed of 0.22m/s and a continuous 100% duty cycle, this machine keeps up with your fastest production lines. The Sealed Oil Cooling System ensures the X-ray generator stays cool, allowing for 24/7 operation without overheating or performance drops.
• Data-Driven Quality Control:
  Modern factories need data. Our system automatically records operation stats-scanning counts, X-ray source working hours, and even abnormal shutdowns. This Data Statistics Function is crucial for maintenance scheduling and ISO audit trails, proving your commitment to safety compliance.

  General Specifications

  Specification	Your Benefit
  Channel Size: 500mm (W) × 200mm (H)	Versatile Capacity: The extra-wide tunnel easily accommodates large teddy bears, pillows, and multi-packs without jamming, increasing your throughput.
  Detection Precision: High-Res Imaging with Local Zoom	Zero Tolerance: Detects ferrous and non-ferrous metals (Needles, Staples, Lead, Copper) hidden deep inside dense stuffing, protecting your brand from recalls.
  Software Features: Intelligent Measurement & Multi-Screen Display	Operational Efficiency: Operators can view real-time scans alongside historical data simultaneously, making decision-making faster and more accurate.
  Radiation Safety: < 1.0µGy/h Leakage (Double Lead Curtains)	Workplace Safety: Far exceeds international safety standards. Your operators can work next to the machine with zero health risks, ensuring a safe factory environment.
  Data Management: USB Image Copy & Auto Statistics	Audit Ready: Easily export inspection images and reports for client audits. Traceability is built-in, enhancing your credibility with global retailers.
  Cooling System: Sealed Oil Cooling + Industrial Fan	Durability: Protects the expensive X-ray tube from dust and heat, significantly extending the machine's lifespan and reducing maintenance costs.
  Conveyor Load: 50 Kg Uniform Load	Heavy-Duty Performance: capable of inspecting heavy cartons or dense bags of toys without belt slippage or motor strain.

  Applications

  The VNI-30010 is engineered to handle the unique challenges of soft goods inspection:

  Plush Toys & Stuffed Animals: From small keychains to giant teddy bears, the sensitive X-ray sensors penetrate thick fur and dense cotton filling to find hidden needles left by sewing machines. Soft Home Textiles: Ideal for inspecting pillows, cushions, and mattresses where metal contaminants can easily hide.

   

  Secure Your Brand. Protect Every Hug.
  Upgrade to the VNI-30010 today and experience the clarity of true X-ray intelligence.

  • Apparel with Trims: Perfect for garments with metallic buttons or zippers, as the Intelligent Imaging helps distinguish between acceptable hardware and dangerous foreign objects.
  • Footwear (Soft Materials): Inspecting fabric shoes or slippers for broken staples or needles from the assembly process.

Detailed Photos