Product Description
1-Gram Tolerance Automatic Conveyor Dynamic Weight Checker
Introduction
In precision-oriented industries such as food processing, pharmaceuticals, cosmetics, and health supplements, exact product weight is critical-not only for compliance with regulatory standards but also for consumer trust and brand reputation. The 1-Gram Tolerance Automatic Conveyor Dynamic Weight Checker is a high-speed, high-accuracy checkweighing solution designed for automatic, inline weight inspection of packaged goods, bottles, sachets, boxes, and cartons.
Engineered for real-time inspection with ±1g accuracy, this dynamic weight checker ensures 100% weight verification without interrupting production flow. It seamlessly integrates with existing conveyor lines and supports automatic rejection of underweight or overweight products.
Key Features
High Precision Weighing (±1g Tolerance)
High-Speed Inline Operation
Advanced Digital Control System
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Touchscreen HMI with intuitive interface.
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Multiple language support and password protection.
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Real-time data logging and statistical analysis.
Auto Calibration & Learning Mode
Auto Reject Mechanism
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Air blower, pusher, swing-arm, or drop-flap rejector available.
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Configurable reject delay and reject log tracking.
Multi-Product Memory
Technical Specifications
| Specification |
Details |
| Weighing Accuracy |
±1.0g |
| Capacity Range |
5g - 2000g (customizable to 5000g) |
| Conveyor Speed |
25 - 60m/min (adjustable) |
| Max Throughput |
80-120 items/min |
| Load Cell |
High-precision strain gauge |
| Rejection System |
Pusher / Air blast / Flap / Drop gate |
| Belt Material |
Food-grade PU or PVC belt |
| Frame Material |
SUS 304 Stainless Steel |
| Power Supply |
AC 220V, 50/60Hz |
| Interface |
RS232/485, USB, Ethernet |
| Protection Level |
IP54 (IP65 optional for wet environments) |
| Memory |
100-200 product profiles |
Applications
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Pharmaceuticals: Tablets, capsules, sachets, bottles.
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Food: Baked goods, snacks, ready meals, dairy packs.
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Cosmetics: Cream jars, lotion bottles, makeup kits.
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Industrial: Electronic parts, chemical containers.
Benefits
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Ensures regulatory compliance and labeling accuracy.
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Reduces customer complaints and return costs.
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Enables real-time process control and OEE monitoring.
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Supports traceability and batch documentation.
High Performance Checkweighing for Manufacturers
A high performance checkweigher from Vikingdetector helps prevent underfilled or overfilled packages from reaching consumers. It also reduces product waste and rework time, provides completeness checks for package components and important production data for process improvements.
Comply with Industry Regulations and Local Weights and Measures
**Revolutionizing Quality Control: The Automatic Conveyor Dynamic Weight Checker Food Checkweigher Machine**
In the fast-paced world of food production, precision and efficiency are paramount. The Automatic Conveyor Dynamic Weight Checker Food Checkweigher Machine stands at the forefront of quality control, offering a sophisticated solution to ensure the accuracy and consistency of packaged food products. In this detailed product description, we will explore the key features, applications, and benefits of this cutting-edge checkweigher machine.
**Introduction: Elevating Quality Assurance in Food Production**
1. **Importance of Checkweighing in Food Industry:**
Checkweighing plays a crucial role in the food industry by verifying the weight of packaged products to meet specified weight requirements. The Automatic Conveyor Dynamic Weight Checker Food Checkweigher Machine is designed to seamlessly integrate into production lines, providing real-time weight verification for enhanced quality control.
2. **Dynamic Weight Checking:**
The term "dynamic" in the checkweigher's description refers to its ability to perform weight checks on products while they are in motion on a conveyor belt. This dynamic process allows for continuous and efficient quality control, minimizing disruptions to the production flow.
**Key Features of the Automatic Conveyor Dynamic Weight Checker:**
1. **Conveyor Integration:**
The checkweigher machine is equipped with a conveyor system that facilitates the seamless movement of products through the weighing process. This integration ensures a smooth and continuous workflow, making it ideal for high-speed production environments.
2. **Dynamic Weighing Technology:**
Dynamic weighing technology enables the checkweigher to accurately measure the weight of products in motion. This real-time measurement allows for immediate adjustments to ensure compliance with weight specifications.
3. **High-Speed Processing:**
The machine's high-speed processing capabilities make it well-suited for fast-paced production lines. It can efficiently handle a large volume of products, contributing to increased throughput without compromising accuracy.
4. **User-Friendly Interface:**
The user-friendly interface of the checkweigher simplifies operation for production line personnel. Intuitive controls, touchscreen displays, and customizable settings contribute to ease of use and quick implementation.
**Applications Across Food Production Industries:**
1. **Bakery and Confectionery:**
In the bakery and confectionery industry, where precise measurements are crucial for consistency in product quality, the Automatic Conveyor Dynamic Weight Checker ensures that each item meets weight specifications before reaching consumers.
2. **Frozen Food Manufacturing:**
Frozen food products often have specific weight requirements to ensure proper cooking times and portion sizes. The checkweigher machine is invaluable in verifying the weight of frozen goods, contributing to uniformity in packaging.
3. **Snack and Convenience Foods:**
The snack and convenience food sector benefits from the checkweigher's ability to rapidly and accurately assess the weight of various packaged items, ranging from chips to individual snack portions.
4. **Canning and Packaging:**
In canning and packaging operations, the checkweigher machine aids in the efficient and precise packaging of canned goods, contributing to compliance with industry regulations and meeting consumer expectations.
**Dynamic Weighing Process: Ensuring Accuracy in Motion:**
1. **Conveyor Belt Movement:**
As products move along the conveyor belt, the checkweigher continuously measures their weight. The conveyor belt ensures a steady flow of items through the weighing zone, allowing for dynamic weight checks.
2. **Real-Time Weight Verification:**
The dynamic weighing process provides real-time weight verification. Any deviations from the specified weight range trigger immediate responses, such as rejection or adjustments in the packaging process.
3. **Automatic Sorting:**
The checkweigher can be integrated with automatic sorting systems. Products that fall outside the predetermined weight range can be automatically sorted for further inspection or corrective measures, reducing the likelihood of underweight or overweight items reaching consumers.
**Benefits of the Automatic Conveyor Dynamic Weight Checker:**
1. **Compliance with Regulations:**
Meeting weight regulations and standards is critical in the food industry. The Automatic Conveyor Dynamic Weight Checker ensures compliance by consistently verifying that products meet specified weight requirements, reducing the risk of non-compliance penalties.
2. **Enhanced Product Quality:**
Maintaining consistent product weight contributes to overall product quality. Consumers expect uniformity in packaging, and the checkweigher machine plays a pivotal role in ensuring that each item meets the established quality standards.
3. **Reduced Giveaway and Losses:**
Accurate weight verification helps minimize product giveaway, where companies unintentionally provide more product than necessary. Additionally, it reduces losses associated with underweight products, optimizing resources and improving profitability.
4. **Efficient Recall Management:**
In the event of a product recall, the checkweigher's ability to track and record weight data proves invaluable. This information aids in identifying affected batches quickly, streamlining the recall process and minimizing the impact on consumers and the brand.
**Challenges and Solutions:**
1. **Integration with Existing Production Lines:**
Integrating new equipment into existing production lines can be a challenge. The manufacturers of the Automatic Conveyor Dynamic Weight Checker provide comprehensive support and customization options to facilitate seamless integration, minimizing downtime during implementation.
2. **Calibration and Maintenance:**
Regular calibration and maintenance are essential for the continued accuracy of the checkweigher. Automated calibration features and proactive maintenance reminders help ensure that the machine operates optimally.
**Conclusion: Precision in Motion for Food Industry Excellence**
In conclusion, the Automatic Conveyor Dynamic Weight Checker Food Checkweigher Machine redefines quality control in the food industry. By combining dynamic weighing technology with efficient conveyor integration, this checkweigher ensures that each product meets the specified weight requirements with precision and accuracy. From bakery goods to frozen foods, its applications are vast, contributing to consistent product quality, regulatory compliance, and operational efficiency. As the food industry continues to evolve, the Automatic Conveyor Dynamic Weight Checker stands as a beacon of excellence, providing a reliable and innovative solution for dynamic weight verification in motion.
Dynamic checkweighers verify the weight of every product on the line, detecting and remove an underfilled product before it becomes a problem. In addition, the load cells that power our checkweighers are able to filter out environmental noise that could influence the weighing result, meaning a reduction in false rejects.
This helps to keep manufacturers in compliance with local weights and measures regulations as well as industry standards. More importantly, it helps to reduce production costs by reducing wasted product through the use of real-time feedback and automatic adjustment to filling equipment.
The optional Due Diligence Kits add further monitoring options, which make certain non-conforming or defective products are safely removed from the production line. To make rework easier to perform, the system can even sort products into different reject bins depending on the issue.
| Throughput |
Max30ppm |
| Belt speed |
25-35m/min |
| Weighing Range |
≤40Kg |
| Suitable Product Dimension |
≤650mm(L)*490mm(W) |
| Weighting section |
1075mm(L)*500mm(W) |
| Transport Height |
550 mm - 1,100 mm (± 50 mm)Customized |
| Industry |
Food; Other |
| Mini resolution |
1 gram |
| Accuracy |
±5g~±30g |
| Production Environment |
Temperature: 0ºC~40ºC,Humidity:30%~95% |
| Operation language |
English /Spanish/Russian |
| Customization Options |
Bespoke handling; OEM |
| Approval |
Weights & measures design approval for official verification (MID certifiable) If needed |
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