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In today's highly regulated pharmaceutical and nutraceutical industries, quality control is not just a preference-it's a necessity. The Automated Parts Sorting Tablet and Capsule Checkweigher is a high-speed, high-precision solution designed for inline weight verification of tablets, capsules, pills, and small parts. It ensures compliance with GMP (Good Manufacturing Practice) standards, reduces waste, enhances efficiency, and guarantees customer satisfaction by preventing underweight or overweight products from reaching the market.
A tablet and capsule checkweigher is a specialized inline inspection machine that accurately weighs individual units-such as pharmaceutical tablets, gelatin capsules, and small medical parts-as they pass along a conveyor belt. It automatically rejects any item that deviates from the preset weight tolerances, helping manufacturers comply with international regulatory requirements and maintain batch integrity.
Unlike standard checkweighers, this equipment is uniquely engineered for ultra-light products with fast production speeds, precise tolerance detection, and delicate handling mechanisms that prevent product damage.
While primarily designed for the pharmaceutical and nutraceutical sectors, the Automated Tablet and Capsule Checkweigher is also widely used in the cosmetics, medical devices, food supplements, and small parts manufacturing industries. Common use cases include:
Tablet weight verification during pharmaceutical packaging
Capsule filling line accuracy checks
Dietary supplement inspection
High-speed sorting of precision micro-components
Inline quality assurance for health and wellness product manufacturing
Capable of processing up to 200-500 units per minute, the checkweigher supports high-throughput environments without compromising on accuracy. It employs ultra-sensitive load cells with precision resolution up to 0.001g, ensuring even the lightest discrepancies are detected.
Any tablet or capsule outside the specified weight range is automatically diverted via a gentle air-blast or mechanical pusher to ensure minimal disruption and maximum product protection. All rejected items are logged and counted for easy reporting and traceability.
Equipped with a user-friendly color touchscreen interface, operators can easily set parameters, view real-time weight data, access historical statistics, and perform quick recipe changes. Multilingual support is included for global operations.
For operations that deal with multiple SKUs or sizes, the checkweigher can be integrated with automated sorting and binning systems, separating parts into appropriate categories based on their weight class.
Built with 304/316 stainless steel, the machine meets IP65/IP66 ingress protection ratings. This ensures easy washdown, corrosion resistance, and full compliance with FDA and EU hygiene regulations.
The unit features a compact footprint suitable for tight spaces on pharmaceutical production lines. Modular designs allow for quick integration with capsule fillers, blister machines, or tablet counters.
Real-time production data can be saved locally or transmitted over Ethernet, USB, or RS485 to enterprise software systems, SCADA, or cloud-based quality control platforms.
| Model | CW-TC100 |
|---|---|
| Weighing Range | 10 mg - 1500 mg |
| Accuracy | ±0.002 g |
| Max Speed | 450 pcs/min |
| Conveyor Speed | 10-60 m/min |
| Load Cell Type | Electromagnetic Force Compensation |
| Touchscreen Display | 7" TFT Color HMI |
| Data Interface | USB / RS232 / Ethernet |
| Reject System | Air Jet / Drop Flap / Diverter Arm |
| Material | SUS304 / SUS316 (Optional) |
| Protection Rating | IP65 |
| Power Supply | 110V/220V, 50/60Hz |
Feeding System: Tablets or capsules are automatically fed onto the high-precision weighing conveyor via vibratory feeder or chute.
Dynamic Weighing: As each item passes over the load cell, its weight is captured within milliseconds and compared against preset tolerances.
Sorting/Rejecting: The system automatically ejects any non-compliant product using the selected reject mechanism.
Batch Reporting: All weight records, good/reject counts, and production statistics are logged for validation, quality control audits, and traceability.
Ensure consistent compliance with FDA, MHRA, GMP, and 21 CFR Part 11 standards by ensuring every product meets exact weight specifications.
Automated sorting and rejection eliminate the need for manual checking, drastically improving throughput and reducing labor costs.
Eliminate underfilled or overfilled capsules, ensuring uniform dosage and brand trust among consumers.
Catch overfilled products early, thereby reducing overuse of costly active ingredients and lowering production costs.
Leverage real-time production data and trend analysis to improve upstream filling equipment calibration, further enhancing line efficiency.
We offer a wide variety of customization options to tailor the checkweigher to your specific product dimensions, production line speed, and integration requirements:
Adjustable conveyor belts for capsule size variance
Dual or triple-lane configurations for multi-line sorting
Custom reject bin design with locked access for pharmaceutical compliance
Cleanroom-compatible design for ISO 7-8 environments
Integration with barcode readers, vision systems, or serialization modules
Whether you're a large pharmaceutical corporation, a mid-size supplement brand, or a contract manufacturing organization (CMO), this automated solution offers maximum performance with minimal disruption. It's designed to integrate seamlessly into international operations and support global standards.
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Small part high-speed sorting conveyor
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All our checkweighers are manufactured in compliance with the following standards:
CE Certified
GMP Compliant
ISO 9001 Quality Management System
IP65 Water-Resistant Certification
Optional: 21 CFR Part 11 Compliant Software
Over 15 Years of Industry Experience
Tailor-Made Engineering Solutions
Support in 30+ Countries Worldwide
Fast Delivery & On-Site Installation
24/7 Remote Technical Support & Training
If you'd like this content adjusted for a specific brand, model number, or additional technical details (like adding vibratory feeder or camera system), I can customize it further.
An automated parts sorting tablet/capsule checkweigher is a specialized equipment designed to inspect and sort tablets and capsules based on weight. This system is commonly used in pharmaceutical manufacturing and packaging industries to ensure that every tablet or capsule in a batch is of the correct weight, as specified by the quality standards and regulations.
The checkweigher works by measuring the weight of each tablet or capsule as it passes through the system. If the weight is outside the acceptable range, the machine automatically sorts the non-conforming item into a reject bin, while the acceptable product continues down the production line. This process helps to maintain consistent product quality and reduce waste, minimizing the risk of costly product recalls.
The system is fully automated, reducing the need for manual inspection and allowing for high-speed production. It also provides real-time data and reporting, enabling operators to monitor and adjust production processes in real-time to maintain optimal performance.
Overall, the automated parts sorting tablet/capsule checkweigher is an essential tool in the pharmaceutical industry, ensuring accurate and consistent product quality while reducing the risk of defects and recalls.
| Detected products Height | 80 | 120 | 80 | 100 | 120 | 150 | 200 |
| Detected products Width | 300 | 300 | 400 | 400 | 400 | 400 | 400 |
| Belt Width | 250 | 250 | 350 | 350 | 350 | 350 | 350 |
| Belt length | 1500 | ||||||
Detector sensitivity |
Feф0.5 | FeФ0.8 | FeФ0.6 | FeФ0.7 | FeФ0.8 | FeФ0.8 | FeФ1.0 |
| SUSф1.0 | SUSФ1.5 | SUSФ1.0 | SUSФ1.2 | SUSФ1.5 | SUSФ2.0 | SUSФ2.3 | |
| N-Feф0.8 | N-FeФ1.0 | N-FeФ0.8 | N-FeФ1.0 | N-FeФ1.2 | N-FeФ1.5 | N-FeФ1.5 | |
| Speed of belt | 27M/min (can adjust 5-40 M/min) | ||||||
| Load ability | 20KG | ||||||
| Count | 100 | ||||||
| Reject Ways | Sound and light alarm with belt stoped ;(when has auto-reject system ,belt continue and rejecting the goods ) | ||||||
| Application | Non-package ,plastic package ,paper bag or box (non-metallic) product | ||||||
| Work Environment | Temperature -10ºC-40ºC ,relative humility 30-90% | ||||||
| Throughput | Max180 ppm |
| Belt speed | 20-60m/min |
| Weighing Range | ≤200g |
| Suitable Product Dimension | ≤100mm(L)*100mm(W) |
| Weighting section | 250mm(L)*120mm(W) |
| Transport Height | 550 mm - 1,100 mm (± 50 mm)Customized |
| Industry | Food; Other |
| Mini resolution | 0.01g(10mg) |
| Accuracy | ±0.05g(50mg)~±0.1g(100mg) |
| Production Environment | Temperature: 0ºC~40ºC,Humidity:30%~95% |
| Operation language | English /Spanish/Russian |
| Customization Options | Bespoke handling; OEM |
| Approval | Weights & measures design approval for official verification (MID certifiable) If needed |
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