Inclined Food Tunnel 3010 Metal Detector for Dairy Industry

• Customization: Available
• After-sales Service: Video Guided
• Warranty: 2 Year
• Model NO.: FSD-AIC
• Certification: CE, ISO
• Condition: New
• Customized: Customized
• Alarm Form: Automatically Excluded
• Sensitivity: Auto Learning
• Detection Technology: Multi Frequency
• Compliance: FDA, EU, BRC, HACCP
• Construction Materials: SUS 304
• Rejection: Automatic Rejection System
• Transport Package: Strong Wooden Case
• Specification: 2CBM
• Trademark: viking
• Origin: China, Dongguan
• HS Code: 8543709100
• Production Capacity: 75sets/Week
• Package Size: 230.00cm * 130.00cm * 110.00cm
• Package Gross Weight: 220.000kg

Product Description

Product Description

Inclined Food Tunnel 3010 Metal Detector for Dairy Industry

Introduction

In the modern dairy industry, where food safety and product quality are paramount, metal contamination poses a serious risk to consumer health, brand reputation, and regulatory compliance. The Inclined Food Tunnel 3010 Metal Detector, part of the advanced VDF series, is specially designed to meet the unique challenges of dairy production environments. It offers exceptional sensitivity, adaptability, and operational efficiency for detecting and rejecting metallic contaminants in various dairy products, including milk cartons, butter blocks, yogurt packs, cheese wheels, and cream-based containers.

This highly reliable and customizable system provides superior detection capabilities for ferrous, non-ferrous, and stainless steel contaminants, even in high-moisture and high-salt dairy applications. Built with ADLINE microprocessor control, PU modular conveyors, and user-friendly interface, the machine guarantees precision, durability, and compliance with international standards such as HACCP and IFS.

Product Advantages

Advanced Control System

Equipped with the powerful ADLINE microprocessor controller, the Inclined 3010 Metal Detector ensures fast response, precise control, and real-time processing of detection signals. The controller uses a combined DSP (Digital Signal Processing) and microcontroller architecture, providing high-speed evaluation of test samples to enhance sensitivity and accuracy.

PU Modular Conveyor

The machine features a joint-body polyurethane (PU) conveyor, which is durable, easy to clean, and meets food-grade standards. The inclined structure improves the flow of dairy products, ensuring smoother transitions through the detection tunnel.

Dual-Signal Detection Circuit

The system integrates a two-way signal detection circuit that improves sensitivity and accuracy by analyzing signal changes from both directions. It enhances the ability to detect tiny metal fragments, even in high-speed production environments.

Product Effect Compensation

Dairy products often contain moisture, salt, and sugar, which can create false signals in conventional metal detectors. This system includes an adjustable product effect compensation function that minimizes these interferences, allowing for more accurate detection without sacrificing sensitivity.

Memory & Learning Function

With the capacity to store up to 100 product testing parameters, the system supports fast and efficient product changeovers. The learning function analyzes and adapts to the electromagnetic signature of new products, improving detection reliability across a wide material range.

Reliable Full-Metal Detection

The system can detect all types of metals (Fe, non-Fe, SUS 304) in various forms such as fragments, wires, and filings. The stable and reliable detection capability is achieved through digital signal processing circuits, making adjustments simple and efficient.

Optimized Detection Sensitivity

The special transport mechanism is precisely engineered to maximize metal detection sensitivity by ensuring consistent product presentation and minimal vibration. The open frame design allows for clear product visibility and reduces signal noise.

Customizable Modular Design

Its flexible modular structure allows customization based on customer requirements, such as tunnel width, conveyor height, belt speed, and rejector types. This makes it suitable for various dairy production lines and packaging formats.

Hygienic Construction

Made with mirror-finished stainless steel (SUS 304) and an open transport system, the metal detector is easy to clean, rust-resistant, and built for hygienic operations. It meets IFS and HACCP certification standards, ensuring readiness for audits and export compliance.

Superior Interference Protection

Designed to operate in environments with mechanical vibration and electrical noise, the system has robust shock and interference resistance, enhancing reliability even in harsh dairy plant conditions.

Versatile Reject Mechanism

Choose from automatic stop, push rod, or falling drop mechanisms, depending on the application and production line layout. These rejectors ensure rapid and efficient removal of contaminated products without disrupting workflow.

Detailed Specifications

Model

Model		FSD series
Machine specification		Normal machine			Customized width
(mm)Detection Width		400			300 customized
(mm)Detection Height		100	120	150	200	250	300	350	400
Detection Sensitivity	Fe(Φmm)	≥0.6	≥0.8	≥1.0	≥1.2	≥1.5	≥2.0	≥2.5	≥3.0
	Non-Fe(Φmm)	≥1.0	≥1.2	≥1.5	≥2.5	≥3.0	≥3.5	≥4.0	≥4.5
	304Sus(Φmm)	≥1.2	≥1.5	≥2.0	≥2.5	≥3.0	≥3.5	≥4.0	≥4.5
Alarm and rejector system		Automatic stop by alarm and sound or push rod or falling drop
Machine structure		Full structure takes of stainless 304
Machine size (mm)		L1520mm×W830mm×H1000mm if customized it will according to customized size
Machine weight		Around 250KG if customized the weight will different
Voltage and power		220V 50Hz  90W
Load ability		5-25KG   conveyor belt running speed :25-30m/min or customized various
Height from the earth		650mm±50mm can customized
Note :Normal size machine have stocks. Unnormal size machine have to customized

Standard Detection Width

400 mm (customizable to 300 mm)

Detection Heights Available

100, 120, 150, 200, 250, 300, 350, 400 mm

Detection Sensitivity



Fe (Ferrous) (mm)

≥ 0.6 to ≥ 3.0 depending on height

Non-Fe (Non-Ferrous) (mm)

≥ 1.0 to ≥ 4.5 depending on height

SUS 304 (Stainless) (mm)

≥ 1.2 to ≥ 4.5 depending on height

Alarm & Reject System

Alarm with sound/light; auto stop; push rod or drop gate

Material

Full body SUS 304 stainless steel

Machine Dimensions (L×W×H)

L1520mm × W830mm × H1000mm (customizable)

Machine Weight

Approx. 250 kg (varies if customized)

Voltage & Power

220V ±50%, 50Hz, 90W

Conveyor Load Capacity

5-25 kg

Belt Speed

25-30 m/min (customizable)

Conveyor Height

650mm ±50mm (customizable)

Applications in Dairy Industry

Cheese Blocks & Slices: Detects embedded metal particles in large and small cheese formats.

Milk Cartons & Bottles: Inspects sealed liquid containers without affecting product integrity.

Butter & Margarine Packs: Screens for metal fragments in wrapped or tubbed butter products.

Yogurt Cups & Pouches: Ensures cup-seal and packaging areas are free of metal contamination.

Cream and Semi-Liquid Products: Handles semi-solid containers or pouches used in foodservice and retail.

Compliance and Certifications

The Inclined 3010 Metal Detector meets and exceeds international food safety regulations:

HACCP: Hazard Analysis and Critical Control Points

IFS: International Featured Standards for food safety

CE: European Conformity marking

ISO9001: Quality management certified manufacturing

FDA Food Contact Materials: Compliant conveyor and detection zones

Customization Options

We offer various customization services to meet specific production line requirements:

Tunnel width & height adjustments

Conveyor speed optimization

Rejection system (pusher arm, drop gate, stop belt)

Integration with existing packaging machinery

Full stainless or IP69K-rated waterproof frame

Data logging and export via USB or Ethernet

Conclusion

The Inclined Food Tunnel 3010 Metal Detector is an essential part of any modern dairy production facility. It offers cutting-edge technology, robust construction, and flexible configuration to meet the most demanding quality control standards. With high detection accuracy, easy operation, hygienic design, and compliance with global safety protocols, this system ensures your dairy products are free from harmful metallic contaminants.

Whether you are packaging milk, cheese, yogurt, or butter, this metal detector will enhance your product quality, protect your brand, and give your customers confidence in every bite. For dairy producers who are committed to excellence, investing in the VDF Series 3010 Metal Detector is a step toward safer, smarter production.

1. Sensitivity

• Ability to detect various metal types (e.g., ferrous, non-ferrous, stainless steel).
• Adjustable sensitivity levels based on product requirements and regulatory standards.
• Detection of very small metal particles (e.g., down to 0.5 mm for ferrous metals).

2. Detection Technology

• Advanced multi-frequency technology for detecting metals in various dairy products (solid, liquid, powdered).
• Dual or triple wave detection capabilities for enhanced accuracy.
• Digital signal processing to reduce interference from product packaging and environmental noise.

3. Compliance and Standards

• Meets global dairy industry standards (e.g., FDA, EU, BRC, HACCP).
• Adherence to food safety guidelines specific to dairy (e.g., resistance to milk fat interference).
• Audit-friendly reporting and documentation for compliance records.

4. Construction and Materials

• Stainless steel housing for corrosion resistance in wet and acidic dairy environments.
• Smooth, hygienic design for easy cleaning and minimizing bacterial growth.
• IP rating (e.g., IP66 or IP69) for protection against high-pressure washdowns.

5. User Interface

• Intuitive touchscreen display with multilingual support.
• Easy-to-use software for calibration, troubleshooting, and sensitivity adjustments.
• User access control for different operation levels (e.g., operator, supervisor, maintenance).

6. Automatic Rejection System

• High-speed rejection mechanisms for removing contaminated dairy products without halting production.
• Adjustable rejection timing and positioning to handle different product sizes and types.
• Secure reject bin with lock and sensor for monitoring rejected products.

7. Adaptability to Dairy Products

• Special settings for different dairy products, including liquid milk, cheese, butter, yogurt, and powder.
• Ability to detect metals in wet, high-salt, and high-fat environments without compromising sensitivity.
• Adaptable conveyor speeds for various dairy production lines.

8. Quality and Reliability

• High detection accuracy to minimize false positives and false negatives.
• Long operational life with minimal downtime for maintenance.
• Consistent performance in extreme dairy processing environments.

9. Data Logging and Traceability

• Real-time data logging of inspection results with timestamp and batch identification.
• USB or Ethernet connectivity for data export and system integration.
• Cloud storage compatibility for remote monitoring and data backup.

10. Ease of Maintenance and Calibration

• Tool-free maintenance for quick access to cleaning and parts replacement.
• Self-diagnostic features for prompt issue detection and troubleshooting.
• Scheduled calibration prompts to ensure ongoing accuracy.

11. Energy Efficiency

• Low power consumption design to reduce operational costs.
• Standby mode to save energy when the system is not in active use.
• Compliance with energy efficiency standards in food production.

12. Safety Features

• Emergency stop button and automatic shut-off features.
• Safety interlocks to prevent machine operation during maintenance.
• Clear labeling and operational safeguards to minimize operator risk.

13. Customization Options

• Customizable conveyor width and height to fit specific dairy product sizes.
• Optional features like in-line checkweighers and X-ray systems for comprehensive quality checks.
• Compatible with existing dairy production lines for seamless integration.

These attributes would help ensure the metal detector performs effectively in a dairy environment, maintaining food safety, quality, and compliance with industry regulations.

 

Our advanced food metal detector is specifically designed for the rigorous demands of the bakery industry. This state-of-the-art solution ensures the highest level of product safety and quality by detecting and rejecting metal contaminants, such as:

• Metal fragments from machinery or tools
• Stainless steel particles
• Iron and ferrous metals

Key Features:

• Superior Sensitivity: Detects even the smallest metal contaminants, safeguarding your brand's reputation.
• Advanced Technology: Employs cutting-edge detection techniques for optimal performance.  
   
• Easy-to-Use Interface: Intuitive controls and clear displays for effortless operation.  
   
• Durable Construction: Built to withstand the rigors of industrial bakery environments.
• Customizable Settings: Adapts to various product types and sizes.
• Efficient Integration: Seamlessly integrates into existing production lines.
• Reliable Performance: Ensures consistent and accurate detection.

Benefits:

• Enhanced Product Safety: Protects consumers from potential harm.  
   
• Reduced Product Recalls: Minimizes costly recalls and brand damage.
• Increased Consumer Confidence: Builds trust and loyalty with your customers.
• Improved Quality Control: Maintains strict quality standards.
• Optimized Production Efficiency: Streamlines operations and reduces downtime.

Elevate Your Bakery's Safety Standards

By investing in our food metal detector, you're taking a proactive step to safeguard your bakery's reputation and ensure the delivery of safe, high-quality products. Contact us today to learn more about how our solution can benefit your business.