Inline Metal and Weight Detection Integrated Machine

• Customization: Available
• After-sales Service: Installation Services
• Warranty: Two Years
• Model NO.: VMCL4530L2
• Accuracy: ＜±0.1g
• Check Weight Range: 1-999g
• Application Area: Food & Beverage Industry
• Type: High Precision Series
• Touch Screen: Touch Screen
• Sorting Method: Pusher-bar
• Transport Package: Packaging
• Specification: 210cm(L)*110cm(W)*120cm(H)
• Trademark: Viking
• Origin: China
• Production Capacity: 100
• Package Size: 210.00cm * 110.00cm * 120.00cm
• Package Gross Weight: 280.000kg

Product Description

 

Product Description

 

 

Inline Metal and Weight Detection Integrated Machine

Introduction

In today's high-speed, quality-focused manufacturing environment, ensuring both product safety and weight accuracy is critical. Whether in food processing, pharmaceuticals, or industrial packaging, manufacturers must meet rigorous quality control standards to prevent contamination, maintain consistency, and satisfy regulatory requirements.

The Inline Metal and Weight Detection Integrated Machine is a next-generation solution that seamlessly combines two vital inspection systems into a single unit: a high-sensitivity metal detector and a precision checkweigher. This integrated design provides a compact, cost-effective, and intelligent solution for simultaneous foreign object detection and dynamic weight checking.

By automating two key inspection steps in a single process, the machine improves production efficiency, reduces equipment footprint, and enhances quality assurance across a wide range of product lines. It is especially suitable for packaged food, cosmetics, detergent bottles, pharmaceuticals, and industrial parts.

 

Key Features

1. Dual Inspection System in One Unit

The system integrates both a tunnel-type metal detector and a high-speed checkweigher on the same conveyor frame. Each system operates independently but communicates seamlessly via a shared control system.

• Metal Detection: Identifies and rejects ferrous, non-ferrous, and stainless-steel contaminants.

• Checkweighing: Measures product weight in motion with precision up to 0.1g.

• Single Rejection System: Automatically removes non-conforming products due to weight error, metal contamination, or both.

2. Compact and Modular Design

Combining two systems into one platform reduces factory floor space requirements by up to 40%. The modular design allows for flexible integration into new or existing production lines.

• Small Footprint: Ideal for space-limited environments.

• Easy Maintenance: Slide-out conveyor and tool-free belt removal for quick cleaning.

• Hygienic Design: IP66 waterproof construction with food-grade stainless steel body.

3. High Detection Sensitivity

Utilizing advanced DSP (Digital Signal Processing) technology, the metal detector achieves high sensitivity even at high speeds.

• Detection Range:

  • Ferrous: ≥ Ø 0.6 mm

  • Non-Ferrous: ≥ Ø 0.8 mm

  • Stainless Steel: ≥ Ø 1.0 mm

• Auto-Balance Function: Reduces environmental interference, ensuring reliable performance.

• Multi-Frequency Mode: Adapts to different product types and packaging materials.

4. Precision Dynamic Checkweighing

Equipped with a load cell weighing module and real-time feedback algorithm, the checkweigher delivers consistent, high-speed measurements.

• Weighing Accuracy: ± 0.1 g (depending on product)

• Speed: Up to 150 pcs/min

• Sorting Zones: Underweight, normal, and overweight classification

• Auto Calibration: Ensures long-term weighing accuracy without manual reset

5. Intelligent Touchscreen Interface

The integrated system is controlled through a single color touchscreen panel with intuitive icons, multi-language options, and password protection.

• 10" Touch Display: Real-time display of metal detection and weight results

• Recipe Management: Up to 200 pre-set product parameters

• USB Data Export: Logs up to 100,000 inspection records

• Ethernet Connectivity: For remote monitoring and quality system integration

 

Applications

This machine is highly versatile and suitable for various industries:

1. Food Industry

• Packaged snacks, bread, cakes, cheese, ready meals, sauces, sausages

• Ensures foreign metal-free products and consistent portion weight

2. Pharmaceutical Industry

• Capsule bottles, pill blister packs, sachets

• Detects metal from broken machinery and checks fill weights for dosage accuracy

3. Cosmetic and Daily Chemical Industry

• Bottles of shampoo, lotions, or detergent

• Ensures metal-free packaging and consistent volume control by weight

4. Hardware and Component Industry

• Screws, bearings, or bagged kits

• Detects accidental metal parts or inconsistencies in package counts by weight

 

Technical Specifications

Item	Specification
Model	IMW-300 Series (Customizable)
Detection Method	Electromagnetic Induction + Strain Gauge Load Cell
Metal Detection Sensitivity	Fe ≥ 0.6 mm, SUS ≥ 1.0 mm
Weight Range	10g - 5,000g
Weighing Accuracy	± 0.1g - ±0.5g (depending on product speed and weight)
Conveyor Speed	20 - 150 pcs/min
Belt Width	300mm (customizable to 200mm, 400mm, etc.)
Product Height	Up to 250mm
Rejection Device	Air blast / swing arm / pusher / drop gate (optional)
Control System	Industrial PLC with 10" HMI Touchscreen
Memory Capacity	Up to 200 recipes; 100,000 data logs
Material Construction	SUS304 Stainless Steel
Power Supply	220V AC, 50/60Hz
Protection Grade	IP65 (overall), IP66 (metal detection tunnel)
Operating Temperature	0°C - 45°C

 

Benefits & Competitive Advantages

One Machine, Two Functions

No need for separate installations-this unit combines two inspection systems to reduce cost, save space, and streamline production.

Maximum Food Safety Compliance

Meets global standards such as:

• HACCP

• IFS

• BRC

• FDA

• CE

Cost Savings

• Reduces line setup costs by up to 25%

• Minimizes product waste due to high-precision sorting

• Decreases false rejection rates with AI-driven analysis

User Empowerment

• Intuitive operation even for first-time users

• Smart alarms and self-diagnostics reduce downtime

Customizable Design

Modular components and software adaptation for specific product types and industry requirements.

 

Industry Case Studies

1. Frozen Food Manufacturer (Thailand)

Implemented the integrated system for detecting stainless steel pieces in frozen spring rolls and verifying net weights. The result: a 92% drop in product recall and improved customer satisfaction.

2. Pharmaceutical Exporter (India)

Integrated this dual system to meet EU pharma packaging regulations. Batch rejection, metal traceability, and fill-level accuracy helped increase contract trust with EU clients.

3. Bottled Detergent Producer (China)

Used the integrated system to detect cap contamination and overfilled bottles. Reduced overfill loss by 30% in just 3 months.

 

Installation & Support

We provide global technical support, on-site installation, and comprehensive training packages:

• Installation Time: Typically 1-2 working days

• Training: On-site and remote training for operators and QC managers

• Support Channels: Phone, email, and remote diagnostic software

• Warranty: 12-month standard warranty, extendable to 3 years

• Spare Parts Availability: Local and overseas distribution

 

Customization Options

Every production line is different, so we offer extensive customization:

• Conveyor width and height

• Rejection type (air jet, pusher, drop-flap)

• Data connectivity to MES/ERP systems

• Dual-lane or multi-lane versions

• Stainless steel IP69K upgrade for wash-down environments

 

Conclusion

The Inline Metal and Weight Detection Integrated Machine is an all-in-one solution designed for manufacturers who require the highest levels of product quality and safety. It simplifies your inspection process, boosts production efficiency, and protects your brand from recalls and compliance failures.

With a compact footprint, high precision, and robust performance, it's ideal for fast-paced production lines where quality cannot be compromised.

Product Description

Product Model	Display index value	Weight checking range
VMCL4530L2	0.1g	1-2000g
Weight checking accuracy	No-load detection sensitivity	Size of weighing section
±0.3-1g	Fe:≥0.8mm;SUS:1.6mm	L450mm*W230mm
Metal Detection Channel Size	Suitable product size	Belt speed
W300mm*H120mm	L≤350mm,W≤300mm,H≤100mm	5-28m/min
Number of items	Detection     method	Eliminating device
100 items	electromagnetic Induction/Digital Weighing Sensor	Push rod type, slide type optional

Product specification

Item	Description
Product Model	VMCL4530L2
Display index value	0.1g
Weight checking range	1-2000g
Weight checking accuracy	±0.3-1g
No-load detection sensitivity	Fe:≥0.8mm;SUS:1.6mm
Size of weighing section	L450mm*W230mm
Metal Detection Channel Size	W300mm*H120mm
Suitable product size	L≤350mm,W≤300mm,H≤100mm
Belt Speed	5-28 m/min
Number of items	100 items
Detection method	electromagnetic Induction/Digital Weighing Sensor
Eliminating device	Push rod type, slide type optional

*The maximum speed and precision of weight checking vary according to the actual products and installation environment.
*Type selection should pay attention to the movement direction of the product on the belt line. For transparent or translucent products, please contact us.